ITI Mechanic Auto Body Repair (AITT Theory) study materials
ITI Mechanic Auto Body Repair (AITT Theory) study resources

ITI Mechanic Auto Body Repair (AITT Theory): Hand Tools

ITI Mechanic Auto Body Repair (AITT Theory) · Work through your exam, one topic at a time.

All guide sections

Hand Tools

Hand Tools

This domain examines hand-tool selection, inspection, safe use and maintenance in body repair. Questions often describe a fastener or access problem and ask for the correct tool and technique.

Core rules

  • Use the correct size and type: six-point sockets for damaged or high-torque fasteners, twelve-point for accessible undamaged heads, and flare-nut wrenches on brake and fuel lines.
  • Pull or push a wrench with a controlled stance; avoid cheater bars that overload the tool and fastener.
  • Keep screwdriver tips matched to the slot; a worn tip cam-outs and damages trim.
  • Inspect hammers for loose heads, chisels for mushroomed heads, and cutters for cracks. Dress or replace damaged tools.
  • Use impact-rated sockets on impact guns; chrome hand sockets can shatter.
  • Clean and oil tools, and store body hammers and dollies so faces are not nicked.

Worked example

A rusted suspension bolt has a rounded head. Reasoning: start with penetrating oil and a six-point impact socket that grips the flats; use a breaker bar with a steady pull, not a length of pipe. If it still slips, use a nut splitter or heat with fire precautions rather than an open-end wrench that contacts only two corners.

Traps

Using an adjustable wrench on a brake line; putting a pipe on a ratchet; using a chrome socket on an impact gun; striking a hardened punch with a hammer that has a loose head; using a screwdriver as a chisel.

Key points

Match socket type and drive to the fastener and torque. Flare-nut wrenches protect line fittings. Inspect for cracks, looseness and mushroomed heads. Impact sockets are for impact tools. Controlled force beats cheater bars.