Hot-Day Dispatch from OKBK: Fuel, Density Altitude and a Forecast Thunderstorm
An A320 is planned OKBK–OBBI (Bahrain), 235 nm, 1 h 05 min. Planning data: ZFW 61,800 kg, MTOW 77,000 kg, MLW 66,000 kg; taxi-out 200 kg, taxi-in 120 kg; trip fuel 2,400 kg; alternate OEDF (Dammam), 25 min, 1,050 kg; final reserve 30 min at 2,400 kg/h = 1,200 kg; contingency 5% of trip. The flight plan shows a take-off fuel of 5,220 kg, which includes a 250 kg crew extra. Conditions at OKBK: OAT 47 °C, QNH 0997 hPa, runway 33L, 3,400 m, dry, no slope, obstacle-free departure, wind 340/12 kt. The performance chart shows a maximum performance-limited take-off weight of 70,300 kg using TOGA; no derate is available at 47 °C. The OBBI forecast is currently fine. Forty minutes before engine start, the delay is announced and the OBBI TAF is amended to include TEMPO TSRA with visibility 3,000 m.
1. Verify the minimum required take-off fuel and assess the flight plan figure.
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Build the minimum from the bottom up, as the operator's fuel policy (ICAO Annex 6 basis) requires:
- Taxi-out: 200 kg
- Trip: 2,400 kg
- Contingency, 5% of trip: 120 kg
- Alternate OEDF: 1,050 kg
- Final reserve, 30 min at 2,400 kg/h: 1,200 kg
- Minimum take-off fuel = 4,970 kg
The plan's 5,220 kg = 4,970 + 250 kg crew extra, so the arithmetic is sound. Four points an examiner will probe:
- Contingency is 5% of trip fuel, not of trip plus alternate. Using the larger base is a common error.
- The 250 kg extra is discretionary. It must be justified and does not count toward the minimum; on a short sector with a good destination it is a reasonable precaution.
- Taxi-in fuel is not part of take-off fuel, but the landing fuel must never fall below final reserve.
- Protection check: landing at OBBI would be 5,220 − 200 − 2,400 = 2,620 kg. After a diversion of 1,050 kg, 1,570 kg remains - 370 kg above final reserve, or 490 kg counting unused contingency. That is a thin but legal margin, and it is the number that will decide the in-flight diversion question later.
2. Assess the take-off performance. Would the departure still be acceptable with calm wind and QNH 0995 hPa?
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Convert the conditions into what the chart uses.
- Pressure altitude = 206 ft + (1013 − 997) × 30 ft/hPa ≈ 686 ft.
- ISA temperature at 686 ft ≈ 15 − 1.98 × 0.686 ≈ 13.6 °C.
- ISA deviation = 47 − 13.6 ≈ +33.4 °C.
- Density altitude ≈ 686 + 120 × 33.4 ≈ 4,700 ft.
So the aircraft is not operating at sea level; it is effectively at about 4,700 ft. Planned TOW = 61,800 + 5,220 = 67,020 kg against a PLTOW of 70,300 kg: a margin of 3,280 kg.
That margin is not a fixed asset. It was generated with 12 kt of headwind on a 3,400 m runway; each knot is worth roughly 100 kg at this weight, so losing the wind costs about 1,200 kg. Dropping the QNH to 0995 raises pressure altitude by another ~60 ft, which adds roughly 60–70 kg of equivalent weight penalty and shifts the whole chart. In addition, on a 47 °C day the second-segment climb gradient is frequently the controlling limit for a twin, not the field length - so the field-length margin may be irrelevant if the climb-limited weight is lower.
Verdict: acceptable as planned, but only after re-entering the chart for the actual wind and QNH. Never treat a 3,280 kg margin as proof when two of its inputs have changed.
3. With the delay and the amended destination forecast, what should the commander do about fuel?
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First, quantify the delay. Roughly 40 min of APU at about 120 kg/h is ~80 kg, small compared with the 250 kg extra already carried. The delay itself is not the problem; the forecast is.
Second, check legality. Once the destination forecast includes TEMPO thunderstorms reducing visibility below the planning criteria, an alternate is required - and OEDF at 1,050 kg is already in the plan. Legality is unchanged.
Third, judge the real exposure. The slack over final reserve after a diversion was about 490 kg. At 2,400 kg/h, 30 min of holding at the destination costs 1,200 kg and would break the final reserve almost immediately. So the crew has essentially no holding fuel at OERK-style weather; the plan should be a straight approach or a direct diversion, briefed before departure.
Actions. (1) Recompute take-off fuel with actual delay burn and confirm the landing fuel still protects alternate plus final reserve. (2) Either uplift extra fuel or accept a no-hold policy, briefed and recorded. (3) If extra fuel is uploaded, re-run the take-off performance: an extra 1,000 kg at 4,700 ft density altitude eats a third of the 3,280 kg weight margin and may make the departure performance-limited. (4) Brief the cabin crew on the possibility of a diversion and tell operations control.