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Bidding 24 Classrooms on Night Shifts: Area, Gallons, and Crew Size

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Bidding 24 Classrooms on Night Shifts: Area, Gallons, and Crew Size

A school district solicits a bid to recoat the walls only of 24 identical classrooms. Each room is 30 ft by 32 ft with a 9 ft ceiling. Per room there is one 3 ft by 7 ft door and two windows, each 5 ft by 4 ft. The existing coating is a sound, uniform, light-colored latex eggshell, and the district wants two coats of the same color with no ceiling work. Work may occur only from 4:00 p.m. to midnight, Monday through Friday, and the building must be clean and secured at the end of each shift; realistically seven productive hours per painter per shift. The window is 12 working days. Your production rate for rolling walls, including cut-in at ceiling and base and normal masking, is 350 sq ft per labor-hour per coat. Paint covers 350 sq ft per gallon per coat, costs $135 per 5 gal pail, and burdened painter labor is $42 per hour. The district wants a firm lump sum; the existing coating has passed a tape adhesion test.

1. Compute the wall area, the two-coat quantity, and the material cost, with 10% waste.

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Perimeter per room: 2 × (30 + 32) = 124 ft. Wall area: 124 × 9 = 1,116 sq ft. Deductions: door 3 × 7 = 21 sq ft; two windows at 5 × 4 = 40 sq ft; total 61 sq ft. Net per room: 1,116 − 61 = 1,055 sq ft. All rooms: 1,055 × 24 = 25,320 sq ft. Two coats: 25,320 × 2 = 50,640 sq ft. Gallons: 50,640 ÷ 350 = 144.7 gal. With 10% waste: 144.7 × 1.10 = 159.2 gal.

Order 32 pails of 5 gal (160 gal). Material cost: 32 × $135 = $4,320.

Notes for the bid file: same color across 24 rooms means one batch family - box pails per room so a room is not split between lots. The 10% waste allowance covers cut-in cans, roller covers left loaded, and touch-up; on a 24-room repeat it is defensible, but only if the crew does not leave half-full pails to skin over between rooms.

2. Compute labor hours, determine the crew size that fits the 12-shift window, and state the float you are carrying.

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Labor hours at the stated rate: 50,640 ÷ 350 = 144.7 hours of rolling, two coats included in the rate. Allow 20% for masking, moving furniture and wall items, set-up and teardown each night, and touch-up: 144.7 × 1.20 = about 174 labor-hours.

Available per painter: 12 shifts × 7 productive hours = 84 hours. Crew needed: 174 ÷ 84 = 2.07, so round up to 3 painters. Two painters would each need about 87 hours - over the 84 available, with no allowance for a bad night, and a single call-out would break the schedule.

With 3 painters: 174 ÷ (3 × 7) = 8.3, so 9 shifts of production inside a 12-shift window - 3 shifts of float. That float absorbs access delays, a security escort running late, and a room that needs extra prep.

Direct cost reference: labor 174 × $42 = $7,308; material $4,320; direct total about $11,628 before sundries, overhead, and profit. Sundries (rollers, tape, plastic, sanding, brushes) are typically carried at roughly 5–6% of labor - about $400 - and belong in the lump sum, not in a surprise later.

3. The lump sum is firm. List the estimate risks you must price or exclude in writing, and explain how each one changes the number.

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A firm lump sum on an occupied school turns on what is in scope and what is not:

  • Room clearance. If the district does not empty and clear walls, your crew moves furniture and re-hangs items every night; that labor is already inside the 20% allowance, so additional content means a change order or a higher rate.
  • Coatings beyond two. Marked, patched, or previously scrubbed walls may need stain-blocking primer; carry a unit price per room rather than absorbing it.
  • Recoat window in humid weather. A waterborne system that does not dry overnight pushes the second coat to the next visit and forces revisits; either schedule one room-set per night or add air movement, and price the risk.
  • Night access and security. Badging, escort, alarm codes, and a locked-building walkthrough at midnight consume productive time - that is why the estimate uses 7 hours, not 8.
  • Shift premium. If $42/hr is a day rate, nights cost more; confirm the rate before submitting.
  • Exclusions. Ceilings, doors and frames, trim, and exterior are excluded in writing. Those items are the classic scope creep on a "walls only" bid.
  • Contingency. On a 12-shift firm price, carry a stated contingency - a few percent - rather than hiding it inside the production rate, so if the district asks you to justify a change you can point to the line.

Bid the number you can defend, attach the assumptions, and put the unit prices in the proposal.