ACI Aggregate Level 1 study materials
ACI Aggregate Level 1 study resources

ACI Aggregate Level 1 case studies

ACI Aggregate Level 1 · Put your knowledge to work in context.

The ACI Aggregate Level 1 certification is an entry-level credential for technicians who sample and test construction aggregates - crushed stone, sand, gravel, and recycled materials - in the laboratory and the field. It is aimed at new laboratory staff, quality-control technicians at aggregate producers and ready-mix plants, and field personnel who need a documented, verifiable baseline of aggregate testing competence. The exam is multiple choice and samples broadly across the aggregate testing workflow: obtaining a representative sample and reducing it without introducing bias, moisture and density determination, sieve analysis and gradation interpretation, specific gravity, absorption, unit weight and voids, soundness and durability testing, specification limits and acceptance decisions, equipment verification, and laboratory safety and reporting. Expect questions that test procedural judgment - why a step exists and what goes wrong when it is skipped - rather than only definitions. The ACI Aggregate Level 1 case studies are 5 cases and about 1,864 words.

1

Splitting a Field Sample That Won't Cooperate

A technician collects a 48 lb production sample of 3/4 in. crushed limestone from a stockpile conveyor belt.

428 words, about 2 min
2

Moisture Content Disagreement Between Two Ovens

Two technicians determine total moisture on the same 2,000 g sample of 1 in. Technician A uses a forced-air oven set to 230°F and dries to constant mass over 18 hours, reporting 3.1%.

280 words, about 1 min
3

Gradation Shift on a Stockpile After Rain

A plant produces 1 in. nominal maximum size base course.

415 words, about 2 min
4

Specific Gravity and Absorption on a Porous Aggregate

A technician runs bulk specific gravity and absorption on a 1,000 g sample of lightweight/porous coarse aggregate per the standard procedure. The saturated surface-dry (SSD) mass is 1,050 g, oven-dry mass is 980 g, and the submerged (apparent) mass is 610 g.

368 words, about 2 min
5

Soundness Test Failure and Retest Pressure

A 5-cycle sodium sulfate soundness test on 1/2 in. crushed gravel gives 14% loss, exceeding the 12% maximum in the specification.

373 words, about 2 min