ASE A4 study materials
ASE A4 study resources

ASE A4 cheat sheet

ASE A4 · Keep the key ideas within reach.

Quick reference

Steering Systems

  • Steering gear ratio = steering wheel degrees divided by road wheel degrees; a numerically higher ratio means lower steering effort and slower response.

  • Rack-and-pinion: pinion rotation moves the rack laterally; inner tie rod sockets thread into the rack ends, and play is checked by rocking the tire at the 3 and 9 o'clock positions.

  • Recirculating-ball gear uses a worm shaft, recirculating ball nut, sector shaft, and pitman arm; both worm bearing preload and sector shaft mesh preload are adjustable.

  • Hydraulic power steering pump relief pressure is typically about 1,000-1,500 psi; a flow control valve limits flow at high engine speed to preserve road feel.

  • Electric power steering relies on a torque sensor plus steering angle sensor plus assist motor; a detected fault normally defaults the system to manual steering and sets a DTC.

  • Included angle = SAI + camber; it is not adjustable, so a value outside spec indicates a bent knuckle, spindle, or strut.

  • Parallelogram linkage consists of pitman arm, idler arm, center link, and tie rod assemblies; a worn idler arm bushing changes toe dynamically as the linkage loads and unloads.

  • Free play is measured at the steering wheel rim with the wheels straight ahead; excess play is traced in order from the wheel through the column joints, gear, and tie rods.

  • Bleed a hydraulic system lock-to-lock with the front wheels off the ground; whine or growl after bleeding usually indicates aeration or a restricted return line.

Quick reference

Suspension Systems

  • A MacPherson strut is a structural locating member as well as a spring/damper; camber is adjusted at the strut-to-knuckle joint using slotted holes or cam bolts.

  • On a short-long arm (SLA) suspension, camber is set with shims at the upper control arm and caster with shims at the upper arm pivot.

  • Spring rate in lb/in increases with larger wire diameter, fewer active coils, or a smaller mean coil diameter.

  • Ride height must be checked before alignment; sagging springs change camber, caster, and SAI, so alignment set on a sagging vehicle is invalid.

  • Load-carrying ball joints are checked for axial (vertical) play with the vehicle weight on them; follower ball joints are checked for radial play.

  • Rubber bushings and pivot bolts must be tightened with the suspension at normal ride height, otherwise the bushing is torsionally preloaded and fails early.

  • Stabilizer bar links and bushings cause clunk or rattle over bumps; check for play with the suspension loaded and a pry bar.

  • Worn dampers show cupped tire tread, excess rebound, fluid leaks, and longer stopping distances; a bounce test alone is not a valid pass/fail test.

  • Air suspension uses height sensors, a compressor, and a valve block; leveling must be recalibrated after component replacement, and leaks are located with a soap solution.

Quick reference

Wheel Alignment

  • Adjustment order: set tire pressure and ride height first, then caster and camber, and always set toe last because toe changes with camber and caster.

  • Positive camber tilts the top of the wheel outward, negative tilts it inward; excess negative camber wears the inner tread edge, excess positive wears the outer edge.

  • Caster is not a tire-wear angle; increasing positive caster (steering axis top rearward) increases steering effort and improves straight-line stability.

  • Positive toe (toe-in) means the fronts of a tire pair are closer together than the rears; excess toe produces feathered tread wear across the tread face.

  • Thrust angle is the average rear toe relative to the vehicle centerline; a nonzero thrust angle causes dog tracking and an off-center steering wheel.

  • Included angle = SAI + camber; a bent knuckle or spindle changes included angle and cannot be corrected by adjustment.

  • Steering wheel centering is done after toe is set, by adjusting both tie rods equally or repositioning the wheel on the column splines.

  • Setback is one front wheel displaced rearward of the other; it indicates bent suspension or frame components rather than an adjustment error.

  • Toe-out on turns (turning angle) is built into the steering arms and cannot be adjusted; a bent steering arm alters it and also skews included angle.

Quick reference

Wheels and Tires

  • In P225/60R16: 225 mm is section width, 60 is the aspect ratio (sidewall height is 60% of width), R is radial construction, and 16 is rim diameter in inches.

  • Load index gives maximum load capacity and the speed rating letter gives maximum sustained speed; both must meet or exceed the vehicle tire placard.

  • Minimum legal tread depth is 2/32 inch (1.6 mm); the tread wear indicators molded into the grooves are set at that same 2/32 inch height.

  • Positive offset means the mounting face is outboard of the wheel centerline; backspacing is measured from the mounting face to the inner bead flange.

  • Lug nuts are tightened in a star or crisscross pattern in stages to the specified torque so the wheel seats evenly against the hub.

  • Static balance corrects imbalance in one plane (up-down hop); dynamic two-plane balance corrects side-to-side rocking; road-force balancing addresses radial force variation.

  • Direct TPMS sensors contain batteries that typically last 7-10 years; sensor IDs must be registered or relearned after replacement or tire rotation per the service procedure.

  • Directional tires may only be rotated front-to-back on the same side; asymmetrical tires must keep the sidewall marked 'outside' facing outboard.

  • Tire conicity produces a steady pull; it is identified by cross-switching the front tires and seeing whether the pull direction reverses.

Quick reference

Miscellaneous (Related Suspension and Steering Diagnosis and Repair)

  • Vibration that varies with road speed points to wheels, tires, runout, or the driveline; vibration that varies with engine RPM in neutral points to the engine or torque converter.

  • Shimmy occurring mainly at 50-65 mph most often involves wheel balance, radial or lateral runout, or worn steering and suspension joints.

  • Clicking or popping from a front corner during turns under acceleration indicates a worn outer CV joint, usually following a torn boot and grease loss.

  • A wheel bearing growl changes volume when the vehicle is swerved left versus right, because the loaded side changes; confirm with a 12 and 6 o'clock wheel shake.

  • Torque steer on acceleration in a front-wheel-drive vehicle is affected by unequal halfshaft lengths and angles, and is worsened by worn control arm bushings or engine mounts.

  • Memory steer, where the vehicle keeps turning after the wheel is released, is caused by binding strut bearings, ball joints, or steering shaft universal joints.

  • After alignment or ride height changes, steering angle sensor calibration and ADAS camera or radar recalibration may be required by the service procedure.

  • Subframe or cradle shift changes camber and caster on both sides; check body-to-subframe alignment holes before condemning suspension parts.

  • Pull diagnosis order: verify tire pressures, cross-swap tires to test conicity, check for brake drag, then measure alignment angles.