ASE A5 study materials
ASE A5 study resources

ASE A5 key terms

ASE A5 · Get comfortable with the vocabulary.

Brake fluid

The hydraulic liquid that transmits force from the master cylinder to the wheel brakes. Glycol-based DOT 3 and DOT 4 fluids absorb moisture over time and must be replaced periodically.

Related: Master cylinder, Brake bleeding
Master cylinder

A piston pump mounted on the firewall that converts brake pedal force into hydraulic pressure. Its reservoir supplies fluid and its ports allow fluid to return when the pedal is released.

Related: Brake fluid, Bench bleeding, Brake pedal free play
Bench bleeding

The procedure for removing air from a master cylinder before installation, usually by stroking the piston while outlet ports are submerged in fluid or connected to recirculating hoses.

Related: Master cylinder, Brake bleeding
Proportioning valve

A hydraulic valve that reduces pressure to the rear brakes during hard stops so the rear wheels do not lock before the front wheels.

Related: Pressure differential switch, Electronic brake distribution
Pressure differential switch

A sensor inside a combination valve that detects unequal pressure between the front and rear hydraulic circuits and illuminates the red brake warning lamp.

Related: Proportioning valve, Brake fluid
Residual pressure valve

A check valve that keeps a small amount of pressure in drum brake circuits to prevent wheel cylinder cup seepage. It is generally not used with disc brakes because it can cause pad drag.

Related: Wheel cylinder, Brake drum
Brake bleeding

The process of purging trapped air from the hydraulic system by forcing fresh fluid through the lines until no bubbles appear at the bleeder screws.

Related: Brake fluid, Bench bleeding
Brake pedal free play

The small amount of pedal movement before the pushrod contacts the master cylinder piston. Correct free play keeps the compensating port open so fluid can return to the reservoir.

Related: Master cylinder, Brake pedal ratio
Brake hose

A flexible reinforced rubber line that carries hydraulic pressure from the body lines to a wheel that moves with suspension and steering. It must not balloon, crack, or leak.

Related: Master cylinder, Brake fluid
Wheel cylinder

A hydraulic cylinder bolted to the backing plate that pushes the brake shoes outward against the drum when pressure is applied.

Related: Brake shoe, Brake drum
Brake drum

The rotating cast-iron or steel drum attached to the wheel hub. Brake shoes press against its inner machined surface to create friction and slow the wheel.

Related: Brake shoe, Wheel cylinder
Brake shoe

A curved metal platform with bonded or riveted friction lining that presses against the drum. Shoes are positioned as primary or secondary and must be installed correctly.

Related: Brake drum, Self-energizing, Starwheel adjuster
Self-energizing

A drum brake action in which the rotating drum drags the leading shoe into tighter contact with the drum, multiplying apply force and reducing required pedal effort.

Related: Brake shoe, Brake fade
Starwheel adjuster

A ratcheting threaded link between drum brake shoes that automatically maintains proper lining-to-drum clearance as the friction lining wears thinner.

Related: Brake shoe, Brake drum
Brake fade

A temporary loss of stopping power caused by heat, such as lining outgassing or brake fluid boiling, which reduces friction or hydraulic effectiveness during repeated hard stops.

Related: Brake fluid, Brake shoe, Brake pad
Disc brake caliper

The hydraulic clamp that straddles the rotor and presses the brake pads against it. It may be fixed with opposed pistons or floating on lubricated slide pins.

Related: Brake pad, Brake rotor, Slide pins
Brake rotor

The rotating cast-iron disc that the brake pads squeeze to slow the wheel. Its thickness, surface finish, and runout directly affect stopping smoothness and pedal feel.

Related: Brake pad, Disc thickness variation, Lateral runout
Disc thickness variation

Variation in rotor thickness around its circumference that causes alternating brake torque and is a common cause of pedal pulsation during braking.

Related: Brake rotor, Lateral runout
Lateral runout

Side-to-side wobble of a brake rotor as it rotates, measured with a dial indicator. Excessive runout can push the pads back and cause pulsation or a low pedal.

Related: Brake rotor, Disc thickness variation
Slide pins

Lubricated guide pins that allow a floating caliper to move side to side so both brake pads contact the rotor evenly. Sticking pins can cause drag or uneven pad wear.

Related: Disc brake caliper, Brake pad
Brake pad

The friction material bonded to a steel backing plate that is pressed against the rotor to create stopping friction. Pads often include shims, insulators, and wear indicators.

Related: Brake rotor, Disc brake caliper
Vacuum brake booster

A large diaphragm chamber that uses engine vacuum and atmospheric pressure to multiply brake pedal force, reducing the effort required to stop the vehicle.

Related: Booster check valve, Brake pedal ratio
Booster check valve

A one-way valve in the booster vacuum supply line that traps vacuum inside the booster so power assist remains available for one or more stops after the engine shuts off.

Related: Vacuum brake booster, Hydro-boost
Hydro-boost

A power assist unit that uses pressurized power steering fluid rather than engine vacuum to multiply brake pedal force. It is common on diesel and heavy-duty vehicles.

Related: Accumulator, Vacuum brake booster
Accumulator

A pressure storage device in a hydro-boost or ABS system that holds pressurized fluid to provide reserve assist or rapid brake pressure modulation when needed.

Related: Hydro-boost, Hydraulic modulator
Brake pedal ratio

The mechanical advantage between the pedal pad and the pushrod pivot. A higher ratio increases force at the master cylinder but also increases pedal travel.

Related: Brake pedal free play, Master cylinder
Wheel bearing

A bearing that supports the wheel hub and allows it to rotate with minimal friction. It may be a serviceable tapered roller set or a sealed hub unit.

Related: Wheel bearing end play, Brake rotor
Wheel bearing end play

The small axial movement of a wheel hub allowed by bearing clearance. Too much play can cause wobble, noise, and uneven brake pad or tire wear.

Related: Wheel bearing, Brake rotor
Drum-in-hat parking brake

A mechanical parking brake assembly with small shoes inside a drum formed in the center of a rear disc rotor. It is applied by a cable or electric actuator.

Related: Brake shoe, Brake drum
Brake light switch

A switch at the brake pedal that turns on the stop lamps and signals the ABS, engine, or transmission control module when the driver applies the brakes.

Related: ABS control module, Brake pedal free play
ABS control module

The computer that monitors wheel speed sensors and commands the hydraulic modulator to hold, release, and reapply brake pressure and prevent wheel lockup.

Related: Wheel speed sensor, Hydraulic modulator
Wheel speed sensor

A magnetic or hall-effect sensor at each wheel that produces a signal proportional to wheel rotation speed for ABS, traction control, and stability control systems.

Related: Tone ring, ABS control module
Tone ring

A toothed or magnetically encoded ring on a hub or axle that rotates past the wheel speed sensor to generate the wheel speed signal.

Related: Wheel speed sensor, ABS control module
Hydraulic modulator

The ABS valve body containing solenoid valves and a pump that can hold, release, or reapply brake pressure at individual wheels under module control.

Related: Isolation valve, Dump valve, ABS control module
Isolation valve

A solenoid in the ABS modulator that closes to seal off the driver's brake pressure from a wheel so the system can release pressure without losing pedal.

Related: Dump valve, Hydraulic modulator
Dump valve

A solenoid in the ABS modulator that opens to release brake pressure from a wheel to the accumulator or reservoir, allowing a locked wheel to spin back up.

Related: Isolation valve, Hydraulic modulator, Accumulator
Traction control

A system that uses ABS wheel speed sensors and brake or throttle intervention to reduce wheelspin during acceleration on low-traction surfaces.

Related: Wheel speed sensor, Electronic stability control
Electronic stability control

A system that compares steering angle, yaw rate, and wheel speeds and applies individual brakes or reduces engine torque to help correct a skid.

Related: Traction control, Wheel speed sensor
Electronic brake distribution

A software function that varies rear brake pressure using ABS components to balance braking and reduce rear lockup, often replacing a conventional proportioning valve.

Related: Proportioning valve, ABS control module