ASE A9 Light Vehicle Diesel Engines study materials
ASE A9 Light Vehicle Diesel Engines study resources

ASE A9 Light Vehicle Diesel Engines key terms

ASE A9 Light Vehicle Diesel Engines · Get comfortable with the vocabulary.

Compression ignition

The process in which diesel fuel ignites spontaneously when injected into air that has been heated to a high temperature by compression inside the cylinder, with no spark plug involved.

Related: Ignition delay, Cetane number
Ignition delay

The short interval between the start of fuel injection and the beginning of combustion, during which the fuel mixes with hot air and prepares to burn. Long delay causes rough, noisy combustion.

Related: Cetane number, Compression ignition
Cetane number

A rating of a diesel fuel's readiness to self-ignite under compression. Higher numbers ignite sooner and shorten ignition delay, giving smoother running and easier cold starts.

Related: Ignition delay, Compression ignition
Cylinder leakage test

A diagnostic procedure that feeds regulated compressed air into a cylinder set at top dead center and measures how much escapes, helping locate leakage past rings, valves, or the head gasket.

Related: Compression test, Blowby
Compression test

A measurement of cranking pressure in each cylinder, compared against specification and against the other cylinders, used to judge ring, valve, and head gasket sealing.

Related: Cylinder leakage test, Blowby
Blowby

Combustion gases that escape past the piston rings into the crankcase during running. Excessive blowby points to worn rings or cylinder walls and often shows as heavy crankcase vent flow.

Related: Cylinder leakage test, Crankcase ventilation
Cylinder head

The casting bolted to the top of the block that closes the cylinders and houses the valves, injectors, and often the camshaft, coolant passages, and intake and exhaust ports.

Related: Head gasket, Valve lash
Head gasket

The sealing layer between the cylinder head and block that contains combustion pressure, coolant, and oil. Failures show as coolant loss, white exhaust smoke, or gases in the cooling system.

Related: Cylinder head, Combustion gas test
Valve lash

The small clearance designed into the valve train between the rocker or cam follower and the valve stem, allowing for heat expansion. Incorrect lash affects valve timing, sealing, and noise.

Related: Rocker arm, Valve recession
Valve recession

The gradual sinking of a valve deeper into its seat from wear and repeated pounding, which reduces valve lash and can hold valves open. Common on hard-used diesel valve seats.

Related: Valve lash, Valve seat
Valve seat

The machined ring in the cylinder head that the valve face presses against to seal the combustion chamber. Worn or pitted seats cause compression loss and misfire.

Related: Valve recession, Cylinder leakage test
Rocker arm

A lever in the valve train that transfers motion from the pushrod or camshaft to the valve stem, opening the valve. Its adjustment point sets valve lash on many engines.

Related: Valve lash, Pushrod
Pushrod

A rigid rod that carries motion from the camshaft lifter up to the rocker arm in overhead-valve engines. Bent pushrods indicate valve-to-piston contact or over-revving.

Related: Rocker arm, Valve lash
Sleeve (cylinder liner)

A replaceable cylindrical liner pressed or cast into the block that forms the cylinder bore and its wear surface. Wet liners contact coolant directly; dry liners do not.

Related: Blowby, Cylinder leakage test
Engine oil cooler

A heat exchanger that transfers heat between engine oil and engine coolant or air, keeping oil temperature in a safe range under heavy load.

Related: Oil pressure regulator, Thermostat
Oil pressure regulator

A spring-loaded valve in the pump or oil gallery that opens to bypass oil back to the sump when pressure exceeds a set value, protecting seals and the pump.

Related: Engine oil cooler, Oil pump
Oil pump

The component that draws oil from the sump and forces it under pressure through the galleries to bearings and other moving parts. Types include gear, rotor, and vane designs.

Related: Oil pressure regulator, Engine oil cooler
Thermostat

A temperature-controlled valve that blocks coolant flow to the radiator until the engine warms, then opens to regulate operating temperature.

Related: Coolant bypass, Engine oil cooler
Coolant bypass

A passage that lets coolant circulate through the engine without passing through the radiator while the thermostat is closed, promoting even warm-up.

Related: Thermostat
Combustion gas test

A check that samples air from the cooling system for combustion gases, often using a chemical block-test fluid that changes color, to confirm a leaking head gasket or cracked casting.

Related: Head gasket, Cylinder leakage test
Turbocharger

An exhaust-driven compressor that forces extra air into the engine, increasing the mass of oxygen available so more fuel can be burned for greater power.

Related: Wastegate, Boost pressure, Intercooler
Wastegate

A valve that routes exhaust gas around the turbine once target boost is reached, limiting turbine speed and protecting the engine from overboost.

Related: Turbocharger, Boost pressure
Variable geometry turbocharger

A turbocharger whose turbine inlet vanes change angle to match exhaust flow across the speed range, reducing lag at low speed and controlling boost at high speed.

Related: Turbocharger, Boost pressure
Boost pressure

The amount by which intake manifold pressure exceeds atmospheric pressure when a turbocharger or supercharger is forcing air into the engine, usually measured in psi or kPa.

Related: Turbocharger, Wastegate
Intercooler

A heat exchanger that cools compressed intake air after the turbocharger, making it denser so more oxygen enters the cylinder and combustion temperatures stay lower.

Related: Turbocharger, Boost pressure
Diesel particulate filter

An exhaust device that traps soot particles from the exhaust stream. It is cleaned periodically by a regeneration event that burns the collected soot away.

Related: Regeneration, Diesel oxidation catalyst
Regeneration

The process of raising exhaust temperature to burn soot trapped in a particulate filter, restoring flow. It may be passive during normal driving or active using extra fuel.

Related: Diesel particulate filter, Diesel oxidation catalyst
Diesel oxidation catalyst

A catalytic converter that uses oxygen to convert carbon monoxide and unburned hydrocarbons in diesel exhaust into carbon dioxide and water. It also helps generate heat for filter regeneration.

Related: Diesel particulate filter, Regeneration
Selective catalytic reduction

An aftertreatment system that injects a urea-based reagent into the exhaust, where it reacts over a catalyst to convert nitrogen oxides into nitrogen and water.

Related: Diesel exhaust fluid, Nitrogen oxides
Diesel exhaust fluid

A urea-and-water solution stored in a separate tank and injected into the exhaust for selective catalytic reduction. Low level or poor quality can trigger power derate.

Related: Selective catalytic reduction, Nitrogen oxides
Exhaust gas recirculation

A system that routes a measured portion of exhaust gas back into the intake to lower combustion temperature and reduce nitrogen oxide formation.

Related: Nitrogen oxides, EGR cooler
EGR cooler

A heat exchanger that lowers the temperature of recirculated exhaust gas before it enters the intake, further reducing peak combustion temperature and nitrogen oxide output.

Related: Exhaust gas recirculation, Nitrogen oxides
Nitrogen oxides

Pollutants formed when nitrogen and oxygen combine at high combustion temperature and pressure. Diesel aftertreatment and EGR strategies target them specifically.

Related: Exhaust gas recirculation, Selective catalytic reduction
Common rail

A fuel system design in which a high-pressure pump feeds a shared rail that supplies all injectors, allowing injection pressure and timing to be controlled electronically per event.

Related: Electronic unit injector, Injection timing
Electronic unit injector

An injector that combines a high-pressure pump and nozzle in one unit driven by the camshaft, with a solenoid or piezo actuator controlling injection timing and quantity.

Related: Common rail, Injection timing
Injection timing

The crankshaft position at which fuel injection begins. It strongly affects power, emissions, noise, and cold starting, and is set by the engine control module.

Related: Common rail, Pilot injection
Pilot injection

A small preliminary fuel charge delivered just before the main injection to start combustion gently, reducing ignition delay, noise, and nitrogen oxide formation.

Related: Injection timing, Ignition delay
Glow plug

An electrical heating element in the combustion chamber that warms intake air and surrounding metal to aid cold starting in indirect and some direct injection diesels.

Related: Cold start advance, Compression ignition
Cold start advance

A control strategy that advances injection timing and adds fuel during low-temperature starting to compensate for long ignition delay and help the engine fire promptly.

Related: Glow plug, Injection timing
Crankcase ventilation

A system that routes crankcase gases back into the intake instead of the atmosphere, often with an oil separator, to control blowby emissions and prevent seal pressure buildup.

Related: Blowby