ASE B3 Non-Structural Analysis & Damage Repair study plan
ASE B3 Non-Structural Analysis & Damage Repair · Give each week a clear focus.
8 weeks · About 6 hours per week
Metal Panel Repair and Replacement
Identify the three types of steel used in vehicle construction and their repair limitations
Describe the correct procedure for removing spot welds using a spot weld cutter
List the steps for straightening a damaged panel using a body hammer and dolly
Explain the purpose and proper use of a stud welder for pulling dents
Your checkpoint
Create a one-page reference sheet listing metal panel repair steps and tool uses, with a self-quiz of 10 questions (score ≥80%)
Metal Panel Repair and Replacement
Compare the characteristics of high-strength steel (HSS) and ultra-high-strength steel (UHSS) and their repairability
Outline the procedure for sectioning a quarter panel using a backing plate
Describe the correct method for applying and finishing body filler over repaired metal
Explain the steps for replacing a door skin using adhesive and welding
Your checkpoint
Complete a written procedure for replacing a door skin, including a tools and materials list, and answer 15 practice questions on metal panel replacement (score ≥80%)
Preparation and Damage Analysis
Perform a damage analysis on a simulated collision-damaged vehicle, documenting direct and indirect damage
Identify the steps to measure vehicle dimensions using a tape measure and tram gauge
Describe the procedure for preparing a panel for refinishing, including cleaning and sanding
Explain the importance of proper panel gap and alignment during the repair process
Your checkpoint
Complete a damage report on a provided vehicle (real or simulated) listing at least 5 damaged components and recommended repair vs. replace decisions
Outer Body Panel Alignment and Adjustment
Adjust a hood for proper alignment using hinge and latch adjustments
Align a fender to achieve consistent gaps with the hood and door
Adjust a door for flushness and gap using striker and hinge adjustments
Diagnose and correct a misaligned deck lid or liftgate
Your checkpoint
Create a checklist for aligning a front-end assembly (hood, fenders, bumper) and perform a hands-on alignment on a training vehicle or mock-up, documenting before and after gaps
Plastic and Composite Panel Repair and Replacement
Identify the different types of plastics used in automotive panels and their repair methods
Describe the procedure for repairing a cracked plastic bumper cover using plastic welding
Explain the steps for repairing a composite panel using fiberglass and resin
List the safety precautions for working with plastic and composite materials
Your checkpoint
Repair a damaged plastic bumper cover (or simulated panel) using appropriate plastic repair techniques, and document the process with photos and a written summary
Moveable Glass and Hardware
Remove and reinstall a door window regulator and glass
Adjust a moveable glass for proper sealing and operation
Diagnose and repair a power window motor and switch circuit
Replace a windshield using urethane adhesive, following safe removal and installation procedures
Your checkpoint
Perform a window regulator replacement on a training vehicle or mock-up, and create a wiring diagram for a power window circuit
Body Exterior Accessories and Trim
Remove and install exterior trim pieces such as door handles, mirrors, and body side moldings
Replace a bumper cover and align it to adjacent panels
Explain the procedure for installing a vehicle wrap or decal
Identify the tools and techniques for removing adhesive residue without damaging paint
Your checkpoint
Complete a hands-on task of removing and reinstalling a door mirror and door handle on a training vehicle, and document the steps and any challenges
Restraint Systems
Identify the components of a seat belt system and their function
Explain the procedure for inspecting and replacing a seat belt assembly
Describe the steps for diagnosing an airbag warning light
List the safety precautions for working around supplemental restraint systems (SRS)
Your checkpoint
Pass a 20-question practice test covering all domains with a score of 80% or higher, and review incorrect answers
Milestones
Week 4: Score at least 80% on a 25-question practice test covering Domains 1, 2, and 3, and complete a hands-on alignment task
Week 8: Score at least 80% on a comprehensive 50-question practice test covering all domains, and complete all hands-on deliverables