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Cords Showing and a 90-Mile Trip

ASE C1 Automobile Service Consultant · Put your knowledge to work in context.

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Cords Showing and a 90-Mile Trip

A 2012 minivan with 141,000 miles is in for an oil change. The inspection finds the right front tire worn to the cords on the inner edge; the rest of the tread is 9/32. The customer has two children in the waiting room and says she has to leave now for a 90-mile highway trip. She says, 'I'll bring it back next week, just give me the keys.' A replacement tire in her size is in stock at $168 installed. A used tire in the correct size is available at $45 installed, and the vehicle has a compact temporary spare. Your service manager is on lunch and the shop's written policy says safety-related declines require manager sign-off before the vehicle is released.

1. What do you actually say and do in the next ten minutes?

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Show, then state, then offer.

  1. Walk her to the vehicle with a flashlight. Cords visible on an inner edge is something she has never seen; one look does more than any sentence. This is not a scare tactic, it is evidence.
  2. One factual statement, no adjectives. 'The inner edge of this tire is worn through the tread to the cords. At highway speed a tire in this condition can fail suddenly, and a front tire failure affects steering.' Say it once, clearly, and then stop.
  3. Ask about the trip before offering options. 'What time do you need to be there?' The real problem is her schedule, and solving that is what gets you agreement.
  4. Offer three concrete choices in order of safety:
    • Replace the tire now - in stock, $168 installed, roughly the time of the oil change plus a few minutes.
    • Put her on the road safely today at a lower price with the used tire at $45 installed, disclosed as a stopgap with far less tread life.
    • Leave the vehicle and take a loaner or a ride, and we finish it today.
  5. Get the manager involved. Written policy requires sign-off, so you call the manager now rather than after she is at the counter with her keys in her hand.

Do not: repeat the warning three times, lecture about maintenance, mention her children as leverage, or block the door. Pressure produces resistance; options produce decisions.

2. What goes on the repair order, and what do you do if she refuses to sign anything?

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Document the condition, the advice, and the decision - in that order.

  • Condition, with specifics: right front tire, cords exposed at the inner shoulder, 9/32 on the remainder, 141,000 miles. A description without a measurement is not a record.
  • Advice given: the risk of sudden failure at highway speed, and that the trip is 90 miles.
  • Options offered, with prices: new tire $168 installed, used tire $45 installed, leave the vehicle with a loaner.
  • Her decision in her own terms, plus her signature and the time.
  • Copy given to the customer - the signature protects the shop only if the customer also has the document.
  • Manager sign-off before release, per written policy, with the manager's name and time on the RO.

If she refuses to sign:

  • Write 'customer declined to sign' with the time and have a second employee initial it as a witness.
  • Read the entry aloud to her so there is no later dispute about what was said.
  • Do not write 'customer declined - OK to drive.' Write what you advised and what she chose.

The record is not there to win an argument. It is there so that a year later the file reflects that the shop identified the risk, quantified it, offered three ways out, and did not simply hand over the keys.

3. She asks about the spare. How does that change your recommendation, and how do you handle the price objection and the release decision?

Read the worked answer

Check the spare before endorsing it.

  • A compact temporary spare is speed- and distance-limited - typically around 50 mph and a short distance - which does not cover a 90-mile highway trip on its own. It may get her to a tire store en route, but it is not a complete solution, and saying so is not the same as refusing.
  • If it is a full-size matching spare, verify pressure and tread. A full-size spare at correct pressure genuinely solves today's problem and should be offered as such.
  • If the spare is flat, missing, or a compact, say what it can and cannot do rather than letting her discover it at mile 40.

Price objection:

  • The $45 used tire exists precisely for this conversation. Offer it without being asked, disclosed honestly: it is a stopgap, not a match for the other three.
  • Do not cut the price of the new tire to win the argument. A discount granted under pressure teaches the customer - and the counter staff - that safety recommendations are negotiable.
  • A small goodwill gesture, such as waiving mounting and balancing, can move an approval without setting a pricing precedent.

Release decision:

  • It is above your pay grade and the written policy says so. Call the manager, present the facts, and let the manager decide whether the shop releases the vehicle.
  • Whatever the outcome, record the decision, the decision-maker, and the time.
  • Never physically block the customer or withhold keys without authorization from management. If she drives away, document it and hand the file to the manager. Your obligation is to inform clearly and record accurately, not to win.