HSC Electrotechnology (VET) study materials
HSC Electrotechnology (VET) study resources

HSC Electrotechnology (VET) cheat sheet

HSC Electrotechnology (VET) · Keep the key ideas within reach.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Ohm's law: V = I × R; power P = V × I = I²R = V²/R. In a series circuit current is common and voltages add; in a parallel circuit voltage is common and currents add.

  • Electrical units: voltage in volts (V), current in amperes (A), resistance in ohms (Ω), power in watts (W), energy in joules (J) or kilowatt-hours (kWh); 1 kWh = 3.6 MJ.

  • Resistors in series add directly (RT = R1 + R2 + …); for parallel resistors 1/RT = 1/R1 + 1/R2 + …, and two in parallel give RT = (R1 × R2)/(R1 + R2).

  • Kirchhoff's laws: the sum of currents at a node is zero (current law) and the sum of voltages around a closed loop is zero (voltage law).

  • AC quantities: frequency f = 1/T; RMS value of a sine wave = peak ÷ √2 (≈0.707 × peak); peak = RMS × 1.414.

  • Conductor resistance: R = ρL/A, so resistance rises with length and resistivity and falls with cross-sectional area; temperature rise increases resistance of copper.

  • Power factor: true power P = V × I × cos φ; apparent power S = V × I in volt-amperes; reactive power Q = V × I × sin φ.

  • Instrument use: a voltmeter connects in parallel across the load, an ammeter in series with the load, and an ohmmeter only on a de-energised, isolated circuit.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • WHS hierarchy of control ranks elimination, substitution, engineering controls, administrative controls and PPE, in that order of preference.

  • Before work, isolate the supply, lock and tag the isolation point, test for dead with a proven tester, and prove the tester on a known live source before and after.

  • The wiring rules (AS/NZS 3000) require protection against direct contact (insulation, barriers, enclosures) and indirect contact (earthing plus RCD or automatic disconnection).

  • Residual current devices: 30 mA RCDs are used for socket-outlet and personal protection circuits; a 300 mA device is for fire protection of equipment.

  • Electric shock severity depends on current through the body, path, duration and frequency; roughly 30 mA can cause muscular paralysis and 50 mA or more can be lethal.

  • Fire classes: A = solid combustibles, B = flammable liquids, C = flammable gases, E = electrical, F = cooking oils; water must never be used on live electrical fires.

  • First aid for electric shock: isolate the supply before touching the casualty, call emergency services, then apply DRABCD and treat burns.

  • Lock-out tag-out records identify the person, date and circuit; only the person who applied the lock removes it, or a documented procedure applies.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Cable current-carrying capacity depends on conductor size, insulation rating, installation method (enclosed, clipped, buried, in conduit), ambient temperature and grouping.

  • Voltage drop in a circuit is calculated from Vd = (2 × L × I × ρ)/A for single-phase two-wire circuits, where L is one-way length in metres.

  • Final subcircuit protection: the protective device rating must not exceed the cable's current-carrying capacity, and the circuit must satisfy both voltage drop and fault-loop impedance limits.

  • Cable colour code for single-phase a.c.: active brown, neutral blue, earth green/yellow; three-phase actives are brown, black and grey with blue neutral.

  • Standard socket-outlet circuits in domestic installations are typically 10 A or 16 A; lighting circuits are commonly protected at 10 A with 1.0 mm² or 1.5 mm² cable.

  • Maximum demand is estimated by diversity factors applied to connected load, not by simple addition of every appliance rating.

  • Earthing and bonding: the main earthing conductor connects the installation to the earth electrode; equipotential bonding ties metallic services to the earthing system.

  • Testing sequence for a new installation includes continuity of protective conductors, insulation resistance (≥1 MΩ at 500 V d.c.), polarity, and earth fault-loop impedance.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A transformer changes voltage by the turns ratio: Vs/Vp = Ns/Np; power in equals power out for an ideal transformer, so current ratio is inverse to the voltage ratio.

  • Three-phase supply: line voltage VL = √3 × phase voltage Vph for a star connection; line current IL = √3 × phase current Iph for a delta connection.

  • Single-phase induction motors are not self-starting; capacitor-start, capacitor-run or shaded-pole arrangements provide the rotating field.

  • A contactor is a remotely operated switch for load circuits; an overload relay protects the motor, while the contactor coil is controlled by pushbuttons or a PLC output.

  • DOL starting draws about 6–8 times full-load current; star-delta starting reduces starting current and torque to one third of DOL values.

  • A diode conducts in forward bias and blocks in reverse; a bridge rectifier converts a.c. to pulsating d.c. using four diodes.

  • A bipolar transistor is a current-controlled device (base current controls collector current, IC = βIB); a MOSFET is voltage-controlled at the gate.

  • Electrical drawings: a schematic shows electrical function without physical layout; a wiring diagram shows physical connections; a ladder diagram is used for control logic.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Work health and safety duties under the model WHS Act: the person conducting a business or undertaking must ensure health and safety so far as reasonably practicable.

  • A Safe Work Method Statement (SWMS) is required for high-risk construction work, including work near energised electrical installations.

  • Risk assessment steps: identify the hazard, assess the likelihood and consequence, control the risk using the hierarchy, then monitor and review.

  • A confined space is an enclosed or partially enclosed space not designed for continuous occupancy; entry requires a permit, atmospheric testing and a standby person.

  • Working at heights above two metres requires fall prevention such as guardrails, scaffolds or a harness anchored to a rated point.

  • Manual handling risk is reduced by mechanical aids, team lifting and load reduction; the worker must follow the PCBU's safe system of work.

  • Incident reporting: notifiable incidents include death, serious injury and dangerous incidents; the regulator must be notified immediately by phone.

  • Environmental controls for electrotechnology work include correct disposal of lamps containing mercury, batteries, refrigerant and e-waste under state regulations.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Batteries: capacity in ampere-hours (Ah); energy in watt-hours = Ah × nominal voltage; series cells add voltage, parallel cells add capacity.

  • Lead-acid cells have a nominal 2 V per cell, so a 12 V battery has six cells in series; charging requires a voltage above the nominal terminal voltage.

  • A relay uses a small coil current to switch a larger isolated load; a normally open contact closes when the coil is energised.

  • Thermal overload protection uses a bimetallic strip that bends with heat; it protects against sustained overcurrent, not short circuits (fuses or MCBs do that).

  • A miniature circuit breaker (MCB) trips on overcurrent via thermal (overload) and magnetic (short-circuit) elements; a fuse melts a calibrated element.

  • Cable and conductor selection considers current rating, voltage drop, mechanical strength, insulation temperature rating and environmental conditions.

  • Terminations must be mechanically and electrically sound: use correct lug or terminal type, correct torque, and no exposed conductor at the terminal.

  • Tagging and testing of portable electrical equipment follows AS/NZS 3760 with intervals set by the equipment type and environment of use.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A PLC scan cycle repeats: read inputs, execute the program logic, update outputs, then perform housekeeping.

  • Ladder logic symbols: normally open contact passes power when the bit is true; normally closed contact passes power when the bit is false; the coil writes the output bit.

  • Digital sensors: a proximity sensor detects metal without contact; a photoelectric sensor uses a light beam; a limit switch is actuated by mechanical contact.

  • Motor control interlocking prevents conflicting operations, for example forward and reverse contactors are interlocked so both cannot energise together.

  • Emergency stop circuits must be hard-wired and fail-safe; the stop function must override all other controls and require a deliberate reset.

  • Instrument accuracy: accuracy is the closeness to the true value, precision is repeatability; a class 1.0 meter has an error within 1% of full scale.

  • A multimeter on the wrong range or function can be damaged or cause a hazard; select the function and range before connecting to a live circuit.

  • Data and control cabling should be separated from power cabling to reduce electromagnetic interference; shielded cable is earthed at one end only.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Workplace communication: job documentation includes drawings, specifications, schedules, test results and commissioning records; each must be completed accurately and legibly.

  • A job safety analysis (JSA) breaks a task into steps and identifies hazards and controls for each step before work begins.

  • Quality assurance in electrotechnology relies on inspection and test plans, calibrated test instruments and documented results against acceptance criteria.

  • Team roles: a licensed electrician supervises and certifies electrical work; an apprentice must work under supervision and within their competence.

  • Customer service: confirm the scope with the client, explain the work and test results, and record any defects found and actions taken.

  • Continuous improvement uses feedback, incident reviews and audits to update procedures; records must be retained per the organisation's requirements.

  • Sustainable practice: select energy-efficient equipment, size conductors correctly to reduce losses, and use load control and power-factor correction.

  • Estimating: material cost plus labour hours at the applicable rate plus overhead and margin gives the quoted price; variations must be documented.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Protection against electric shock uses automatic disconnection of supply: the earth fault-loop impedance must be low enough that the protective device operates within the required disconnection time.

  • Circuit protection types: fuses and MCBs for overcurrent, RCDs for earth leakage, surge protective devices for transient overvoltages.

  • Insulation resistance testing uses a 500 V d.c. insulation tester with the supply isolated and loads disconnected; the minimum acceptable value is 1 MΩ.

  • Continuity testing verifies protective earthing and bonding conductors and the correct polarity of connections.

  • Earth electrode resistance is measured with an earth tester; a lower resistance is achieved with deeper or multiple electrodes and soil moisture.

  • Cable derating factors multiply the tabulated current-carrying capacity: ambient temperature, grouping, thermal insulation and installation method all reduce it.

  • Fault types: a short circuit is a low-resistance path between live conductors; an earth fault is a path from a live conductor to earth.

  • Switchboards must be accessible, labelled with circuit identification, and have the main switch and RCDs clearly identified.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Electrical energy and cost: energy (kWh) = power (kW) × time (h); cost = energy × tariff rate per kWh.

  • A wattmeter or energy meter measures true power; a clamp meter measures current without breaking the circuit and must be clamped around one conductor only.

  • Oscilloscopes display voltage against time; period is measured between successive identical points and frequency f = 1/T.

  • A signal generator provides test waveforms; the function (sine, square, triangle) and amplitude are set before connection to the circuit.

  • A variable autotransformer provides an adjustable a.c. voltage from a fixed supply; it does not provide isolation unless it is an isolating type.

  • Soldering: heat the joint and apply solder to the joint, not the iron tip; a good joint is shiny and concave, a cold joint is dull and grainy.

  • Cable termination: strip only the required length of insulation, avoid nicking the conductor, and use the correct crimp tool for the lug size.

  • Electrical hand tools: insulated tools are rated for live work only if marked with the voltage rating; a torque screwdriver ensures correct terminal torque.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Three-phase power: P = √3 × VL × IL × cos φ for a balanced load; total power is the sum of the phase powers.

  • Star (Y) connection: phase voltage = line voltage ÷ √3; phase current = line current. Delta connection: phase voltage = line voltage; phase current = line current ÷ √3.

  • Phase rotation determines motor direction; swapping any two of the three supply lines reverses the rotation.

  • A three-phase motor nameplate gives voltage, frequency, full-load current, power factor, efficiency and connection (star or delta).

  • Motor protection: overload relays are set to the motor full-load current; short-circuit protection is provided by fuses or a motor circuit breaker.

  • Power factor correction capacitors reduce the reactive current drawn from the supply; they are connected in parallel with the load and switched with it.

  • Cable sizing for three-phase circuits uses voltage drop Vd = (√3 × L × I × ρ)/A for a three-phase three-wire circuit.

  • Harmonics from non-linear loads such as variable-speed drives can overheat neutrals; the neutral current can exceed the phase current in some installations.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Renewable systems: a grid-connected solar PV array uses an inverter to convert d.c. to a.c. synchronised with the supply; an anti-islanding function disconnects on loss of grid.

  • Battery storage systems require a battery management system to balance cells and prevent overcharge, over-discharge and overheating.

  • Standards and compliance: electrical work must comply with AS/NZS 3000 and relevant product standards; non-compliant equipment must not be installed.

  • Certification: a Certificate of Electrical Safety or equivalent compliance certificate is issued for electrical work by the licensed person responsible.

  • Documentation for a completed job includes as-installed drawings, test results, equipment manuals, and operating instructions for the client.

  • Testing before energising: visual inspection, then continuity, insulation resistance, polarity, and where required earth fault-loop impedance and RCD trip time.

  • Fault finding follows a logical sequence: gather information, verify the symptom, isolate, test sections, identify the faulty component, repair and retest.

  • Records of test instruments must show current calibration; an out-of-calibration instrument invalidates the test results.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A capacitor stores charge Q = C × V; in a d.c. circuit it blocks steady current after charging; in an a.c. circuit its reactance XC = 1/(2πfC) falls as frequency rises.

  • An inductor opposes change in current; its reactance XL = 2πfL rises with frequency; in a d.c. circuit it behaves as a short circuit once the current is steady.

  • Impedance in an RLC circuit: Z = √(R² + (XL − XC)²); resonance occurs when XL = XC and the impedance is minimum (series) or maximum (parallel).

  • RC time constant τ = R × C; the capacitor charges to about 63% of supply voltage in one time constant and is effectively charged after five.

  • A diode's forward voltage drop is about 0.7 V for silicon; a zener diode regulates voltage when reverse-biased beyond its breakdown voltage.

  • A relay coil is an inductor; a freewheeling diode across the coil suppresses the voltage spike when the coil is de-energised.

  • A thermistor's resistance changes with temperature; an NTC thermistor's resistance falls as temperature rises and is used for temperature sensing.

  • A photodiode or LDR changes its conduction with light level; an optocoupler provides electrical isolation between control and power circuits.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Reading a drawing: the title block gives the project, drawing number, scale, revision and date; the revision table shows changes.

  • Electrical symbols: a circle with a cross is a lamp, a rectangle with a diagonal is a resistor, a capacitor is two parallel lines, and an earth symbol is three decreasing horizontal lines.

  • A single-line diagram shows the distribution from the supply authority through the main switchboard to subcircuits, with cable sizes and protection ratings.

  • A cable schedule lists each circuit's cable type, size, length, route and termination points; it supports material take-off and installation.

  • Scale: a drawing at 1:100 means one unit on the drawing represents 100 units in reality; dimensions on the drawing take precedence over scaled measurement.

  • Circuit identification: circuits are numbered and labelled at the switchboard; each circuit's protective device rating and cable size must match the schedule.

  • As-built drawings reflect the actual installation; they must be updated when changes are made so future maintenance is accurate.

  • Isolation points must be shown on drawings so maintenance personnel can locate the correct isolating device.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Personal protective equipment for electrical work includes insulated gloves rated for the voltage, face shield, arc-rated clothing and safety footwear.

  • Test before touch: prove the tester on a known source, test the circuit, and re-prove the tester after testing to confirm it still works.

  • Live work is permitted only when it is unreasonable for the equipment to be de-energised and the risk is controlled by a documented safe system of work.

  • Arc flash hazards: an arc can reach thousands of degrees; keep clear of energised equipment, use correct PPE and follow the switching program.

  • Tool and equipment inspection: damaged leads, cracked cases and missing earth pins must be removed from service and tagged out.

  • Housekeeping: keep walkways clear, store materials safely, and remove combustible waste from areas near energised equipment.

  • Emergency procedures: know the location of the main switch, first-aid kit, fire extinguisher and emergency contacts before starting work.

  • Incident investigation identifies the root cause, not just the immediate cause, so controls can prevent recurrence.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Efficiency η = output power ÷ input power × 100%; losses appear as heat in conductors, magnetic circuits and bearings.

  • Motor output power (mechanical) = input electrical power × efficiency; input power = √3 × VL × IL × cos φ for a three-phase motor.

  • Torque and speed: mechanical power P = torque (N·m) × angular velocity (rad/s); angular velocity = 2πn/60 for speed n in rpm.

  • Energy management: variable-speed drives reduce motor energy use by matching speed to load, since power varies approximately with the cube of speed for fans and pumps.

  • Power factor correction reduces line current and losses; the capacitor kVAR required = P × (tan φ1 − tan φ2).

  • Load profiling identifies when peak demand occurs; shifting loads off peak reduces demand charges.

  • Lighting efficiency is measured in lumens per watt; LED lamps typically achieve far higher efficacy than incandescent lamps.

  • Maintenance planning: scheduled inspection of terminations, thermal imaging of switchboards and cleaning of ventilation reduce failures and energy losses.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Employability skills for electrotechnology include communication, teamwork, problem solving, initiative, planning, self-management, learning and technology.

  • An apprenticeship combines paid employment with structured training; competency is assessed in the workplace and at a registered training organisation.

  • A training plan lists the units of competency and the workplace tasks that provide evidence for each unit.

  • Workplace evidence includes job records, supervisor reports, photographs of completed work and third-party reports signed by a qualified person.

  • Safety culture depends on reporting hazards and near misses without blame; near-miss reports are leading indicators of risk.

  • Ethical conduct: do not perform work outside your licence or competence, do not falsify test results, and report defects honestly.

  • Client communication: explain the fault, the repair options and the cost before proceeding; confirm approval for variations in writing.

  • Career pathways include electrical fitter, electrician, instrument technician, electronics technician and engineering associate, each with defined licensing requirements.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A switchboard distributes supply to final subcircuits; it contains the main switch, protective devices, neutral bar and earth bar.

  • MEN (multiple earthed neutral) system: the neutral bar is linked to the earth bar at the main switchboard only; a second link downstream creates parallel earth paths and is not permitted.

  • Equipotential bonding connects metallic water, gas and structural services to the main earthing conductor to limit touch voltage.

  • Circuit separation: safety services such as fire alarms and emergency lighting must not share a final subcircuit with general power or lighting.

  • Socket-outlet circuits require RCD protection; lighting circuits in domestic installations also generally require RCD protection under current wiring rules.

  • Cable installation: avoid sharp bends, support cable at the required intervals, and protect cable passing through metal framing with grommets or conduit.

  • Switchboard labelling must identify each circuit, and the main switch must be marked; a schedule of circuits is kept at or near the board.

  • Verification after alteration includes confirming the altered circuit is correctly identified, tested and documented in the certificate.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A variable-speed drive converts fixed-frequency supply to a variable-frequency, variable-voltage output to control motor speed.

  • A soft starter limits starting current by reducing voltage during start; it does not control running speed.

  • Sensors and transducers convert physical quantities into electrical signals: temperature (thermocouple, RTD), pressure, flow, level and position.

  • A 4–20 mA current loop is used for industrial signals because current is unaffected by cable resistance; 4 mA represents the zero or live zero.

  • A PLC digital input is typically 24 V d.c. or 240 V a.c.; analogue inputs accept 0–10 V or 4–20 mA signals.

  • Control circuit protection: control transformers and fuses protect the control circuit; the emergency stop must remove power from the controlled equipment.

  • Instrument loop testing verifies the signal from sensor to controller and the output to the final control element.

  • Fault finding in control systems: check the power supply, then inputs, then program logic, then outputs, using the ladder diagram as the reference.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Electrical licence requirements vary by state and territory; unlicensed electrical work is an offence and may void insurance.

  • Regulatory bodies administer electrical safety law: the state electrical safety regulator licenses workers and investigates incidents.

  • Australian Standards relevant to the trade include AS/NZS 3000 (wiring rules), AS/NZS 3008 (cable selection), AS/NZS 3760 (in-service testing) and AS/NZS 4836 (safe working on low-voltage installations).

  • Codes of practice give practical guidance on how to meet the duties in WHS legislation; they are admissible as evidence of compliance.

  • Consumer protection law prohibits misleading conduct about the work performed, the price and the qualifications of the worker.

  • Privacy obligations apply to client records and personal information collected during jobs.

  • Environmental legislation controls the handling and disposal of hazardous waste such as refrigerant, asbestos and e-waste.

  • Insurance and indemnity: professional indemnity and public liability cover protect the business and the client against loss from the work.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A fault-loop impedance test confirms that sufficient fault current will flow to operate the protective device within the required time.

  • RCD testing: press the test button and use an RCD tester to measure trip time and trip current; a 30 mA RCD should trip within the specified time at rated residual current.

  • Polarity testing confirms active and neutral are correctly connected at socket outlets and switches are in the active conductor.

  • Insulation resistance is measured between active and neutral, active and earth, and neutral and earth, with the supply isolated and sensitive equipment disconnected.

  • Continuity of the protective earthing conductor is measured from the main earthing terminal to each outlet earth; the result must be low and consistent.

  • Voltage drop verification compares measured or calculated drop against the limits in AS/NZS 3000; excessive drop causes poor equipment performance.

  • Test results must be recorded on the appropriate form and retained; they form part of the compliance certificate.

  • A residual current device with a rated residual current of 30 mA is the standard for personal protection in socket-outlet circuits in domestic installations.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A circuit breaker's breaking capacity must exceed the prospective fault current at its installation point.

  • Selectivity: the upstream protective device should not operate before the downstream device for a fault in the downstream circuit.

  • Cascading uses the current-limiting action of an upstream device to protect a downstream device with a lower breaking capacity; it must be verified by the manufacturer.

  • Cable insulation temperature ratings: 75 °C or 90 °C for common thermoplastic and thermosetting cables; the rating limits the current-carrying capacity.

  • Conductor material: copper has lower resistivity than aluminium; aluminium requires larger cross-sections and special termination techniques to avoid oxidation.

  • Flexible cords are rated for appliances and portable equipment; they must not be used as fixed wiring.

  • Enclosure IP rating: the first digit is protection against solids and the second against liquids; IP44 is splash-proof and suitable for many outdoor locations.

  • Hazardous areas require equipment certified for the zone and gas or dust group; ordinary equipment must not be installed in a classified area.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Energy efficiency of a building depends on lighting, HVAC, hot water and equipment loads; sub-metering identifies the major consumers.

  • Power quality issues include voltage sag, harmonics, transients and unbalance; each can damage equipment and increase losses.

  • A surge protective device diverts transient overvoltages to earth; it is installed at the main switchboard and at sensitive equipment.

  • Neutral sizing: in installations with high harmonic content, the neutral may need to be larger than the phase conductor.

  • Standby generators must be connected through a changeover device that prevents parallel connection with the supply (no backfeed).

  • Uninterruptible power supplies maintain supply to critical loads; an online UPS provides continuous double conversion.

  • Solar PV systems require a compatible inverter, correct d.c. isolators and labelling at the switchboard to warn of a second supply.

  • Electric vehicle charging circuits require dedicated protection, RCD type appropriate for d.c. leakage, and cable sized for continuous load.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • Measurement error: accuracy is expressed as a percentage of full-scale deflection or of reading, depending on the instrument specification.

  • A clamp meter should be clamped around a single conductor; clamping around a cable containing active and neutral reads near zero because the currents cancel.

  • A multimeter's internal resistance affects the circuit: a voltmeter with low resistance loads the circuit and reads low.

  • An insulation tester applies a high voltage; never use it on a circuit containing electronic equipment that is not rated for the test voltage.

  • A phase sequence indicator confirms the order of the three supply phases before connecting a three-phase motor.

  • Calibration records show the instrument's traceability to a national standard; the calibration interval is set by the organisation and the manufacturer.

  • A proving unit verifies that a voltage tester is functioning before and after testing for dead.

  • Thermal imaging cameras detect hot joints and overloaded conductors by their infrared radiation; they are used for preventive maintenance.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A first-aid kit in a work vehicle should include burns dressings, sterile eyewash, gloves and a resuscitation mask.

  • Burns treatment: cool the burn with running water for at least 20 minutes, remove jewellery and clothing not stuck to the skin, and cover with a sterile non-stick dressing.

  • Cardiopulmonary resuscitation: 30 compressions to 2 breaths for adults, at a rate of 100–120 compressions per minute, with a depth of about one third of the chest.

  • An automated external defibrillator analyses the heart rhythm and delivers a shock if indicated; follow its voice prompts.

  • Electrical contact can cause entry and exit burns and internal injury; always seek medical assessment even if the casualty appears unharmed.

  • Falls from ladders and scaffolds are a common electrotechnology injury; secure the ladder at a 4:1 angle and maintain three points of contact.

  • Hazardous substances require a safety data sheet (SDS) to be available at the workplace, and appropriate ventilation and PPE for use.

  • Manual handling injuries are prevented by assessing the load, planning the lift, keeping the load close and avoiding twisting.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A wiring diagram shows the physical connections and terminal numbers, while a schematic shows the logical function; both are used together for fault finding.

  • A circuit schedule lists each circuit's number, description, protective device rating, cable size and length.

  • A bill of materials supports procurement and estimating; it lists quantities, descriptions and part numbers.

  • A test report records the instrument used, its calibration date, the test performed, the result and the acceptance criterion.

  • A job card records the labour hours, materials used and work performed for costing and invoicing.

  • A permit to work documents the isolation, the person responsible and the time limits for work on or near energised equipment.

  • A handover document gives the client operating instructions, test results, warranty information and maintenance requirements.

  • Version control of drawings and procedures ensures workers use the current revision; superseded documents must be removed from use.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A transformer's core is laminated to reduce eddy current losses; windings are insulated from each other and from the core.

  • An isolation transformer provides galvanic separation between primary and secondary; it does not by itself protect against contact with both secondary conductors.

  • Three-phase transformer connections: star-star, delta-delta, star-delta and delta-star; the connection affects the phase shift and the availability of a neutral.

  • An autotransformer has a single winding with a tapped connection; it does not provide isolation.

  • Instrument transformers: a current transformer steps current down for measurement; the secondary must never be open-circuited while the primary is energised.

  • A generator converts mechanical energy to electrical energy by electromagnetic induction; the output frequency depends on speed and pole pairs.

  • A synchronous motor runs at synchronous speed; an induction motor runs slightly below synchronous speed, with slip.

  • Slip s = (ns − nr)/ns, where ns is synchronous speed and nr is rotor speed; slip increases with load.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A circuit's protective device must be selected so that its rated current is not less than the design current and not more than the cable's current-carrying capacity.

  • Design current for a resistive load is P/V; for a motor it is the full-load current from the nameplate, adjusted for the actual supply voltage.

  • Diversity applies to domestic installations: not every appliance operates at once, so the maximum demand is less than the connected load.

  • Voltage drop limits in AS/NZS 3000 are commonly 5% of nominal voltage for the installation; check the current edition for the applicable value.

  • Earth fault-loop impedance must satisfy the formula Zs ≤ U0/Ia, where Ia is the current that operates the protective device within the required time.

  • A final subcircuit supplying a single socket outlet may be protected at a lower rating than a circuit supplying multiple outlets.

  • Cable grouping derating applies when cables are bunched or enclosed; the factor is read from AS/NZS 3008 tables.

  • Ambient temperature derating uses the correction factor for the expected maximum ambient temperature at the installation location.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A digital multimeter measures voltage, current, resistance, continuity and sometimes capacitance and frequency; select the correct function and range before use.

  • A megger (insulation resistance tester) applies 250 V, 500 V or 1000 V d.c. depending on the circuit voltage rating.

  • An earth tester measures earth electrode resistance using a fall-of-potential or clamp method.

  • A loop impedance tester measures the earth fault-loop impedance while the circuit is energised; it must be used with the correct leads and settings.

  • An RCD tester measures trip time and trip current at half, full and five times rated residual current.

  • A phase rotation meter indicates the sequence of the three phases; a positive sequence is required for correct motor direction.

  • A cable fault locator uses time-domain reflectometry or a bridge method to locate open or short circuits in buried or long cable runs.

  • A power quality analyser records voltage, current, harmonics and transients over time to diagnose intermittent problems.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A safe isolation procedure: identify the circuit, notify affected persons, isolate, lock and tag, prove the tester, test for dead, and prove the tester again.

  • A lock-out device must be personal to the worker; group lock-out uses a hasp so each worker applies their own lock.

  • A tag alone is not a lock; tags communicate information but do not prevent operation.

  • Isolation must be at a point that cannot be inadvertently re-energised, and the isolation point must be under the worker's control.

  • Testing for dead must be done at the point of work, on all conductors, and with a tester rated for the voltage present.

  • If the isolation point cannot be locked, an alternative control such as removing fuses and keeping them in the worker's possession is used.

  • Before restoring supply, confirm all workers are clear, tools are removed, and the equipment is reassembled and guarded.

  • The person who isolated the circuit is responsible for removing the lock and tag after confirming it is safe to re-energise.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A short circuit has very low resistance and causes a high current; the protective device must operate quickly to limit damage.

  • An open circuit has infinite resistance; the symptom is no current flow and no voltage across the load in a series circuit.

  • A high-resistance joint causes a voltage drop and heating; it is found by measuring voltage across the joint under load.

  • Fault finding sequence: verify the fault, gather information from the user and drawings, isolate, test in sections, repair, then retest and document.

  • Half-split fault finding tests the middle of a circuit to determine which half contains the fault, reducing the number of tests.

  • Substitution replaces a suspected component with a known good one to confirm the fault; it is used only when safe and appropriate.

  • Intermittent faults are often caused by loose connections, damaged cable or thermal effects; they may require monitoring over time.

  • After repair, the circuit must be retested to confirm the fault is cleared and no new fault has been introduced.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A star-delta starter reduces starting current by connecting the motor in star during start and delta during run; the changeover must be interlocked.

  • A reversing starter uses two contactors with electrical and mechanical interlocking and swaps two supply phases.

  • A contactor's coil voltage is selected to match the control circuit; the contact rating must exceed the load current.

  • An overload relay's setting is the motor full-load current; a Class 10 relay trips within 10 seconds at six times the set current.

  • A thermal overload relay does not protect against short circuit; a short-circuit protective device must be installed upstream.

  • A no-volt release prevents automatic restart after a supply failure; the operator must deliberately restart the motor.

  • A soft starter or variable-speed drive reduces mechanical stress on the driven equipment during start.

  • Motor control circuit diagrams show the control devices in their de-energised state; the ladder is read left to right and top to bottom.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A d.c. motor's speed is approximately proportional to armature voltage and inversely proportional to field flux; a d.c. drive controls both.

  • Back EMF opposes the applied voltage and limits armature current; it is proportional to speed and field flux.

  • A shunt motor has field and armature in parallel; a series motor has high starting torque and must never be run unloaded.

  • A universal motor runs on a.c. or d.c. and is used in portable power tools.

  • A stepper motor moves in discrete steps; the step angle is 360° divided by the number of steps per revolution.

  • A servo motor uses feedback to control position, velocity or torque; a closed-loop controller compares the command with the feedback signal.

  • A variable-frequency drive controls induction motor speed by varying the supply frequency; the voltage is varied with frequency to maintain flux.

  • Braking methods include regenerative, dynamic and mechanical braking; regenerative braking returns energy to the supply.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A soldered joint must be mechanically secure before soldering; a dry joint has poor wetting and high resistance.

  • Crimp terminations require the correct die and tool for the terminal type; the crimp is inspected for wire strands outside the barrel.

  • Cable glands provide mechanical support, strain relief and environmental sealing; the correct gland size matches the cable diameter.

  • Conduit installation: bends must not be too tight, conduit must be supported at intervals, and cable fill must not exceed the permitted percentage.

  • Cable tray and ladder installations require earthing of metallic tray and bonding across joints.

  • Underground cable must be buried at the required depth, protected by a marker tape or conduit, and recorded on the as-built drawing.

  • Fire-rated cable and sealing are used where a circuit must maintain integrity during a fire, such as emergency lighting and fire pumps.

  • Labelling of cables and cores at both ends aids fault finding and future maintenance.

Quick reference

Electrotechnology (Stage 6 VET Board Endorsed Course)

  • A circuit's design current must be calculated before selecting cable and protection; the design current is the expected maximum current in normal use.

  • Protective device types: a Type B MCB trips magnetically at 3–5 times rated current, Type C at 5–10 times and Type D at 10–20 times.

  • Type B devices suit resistive loads; Type C suits inductive loads such as motors; Type D suits high-inrush loads such as transformers.

  • A fuse's time-current characteristic shows that it operates faster at higher currents; the let-through energy must be less than the cable's withstand.

  • An RCD does not protect against overload or short circuit; it must be used with overcurrent protection.

  • An RCBO combines overcurrent and residual current protection in one device.

  • A main switch isolates the whole installation; it must be capable of being locked in the off position.

  • A surge protective device must be coordinated with the protective devices downstream so that it does not cause nuisance tripping.