TASC Engineering Design study materials
TASC Engineering Design study resources

TASC Engineering Design key terms

TASC Engineering Design · Get comfortable with the vocabulary.

Design brief

A short written statement from the client or instructor that describes the problem, the intended user, the desired outcome, and any fixed constraints the solution must respect.

Related: Problem statement, Constraint, Design requirements
Problem statement

A clear summary of the gap between the current situation and the desired situation, written so that the team agrees on what must actually be solved.

Related: Design brief, Need statement, Constraint
Need statement

A description of what the user requires, expressed in terms of the user's goal rather than any particular product or technology.

Related: Problem statement, Stakeholder, Design requirements
Stakeholder

Any person or group affected by a design, including users, buyers, maintainers, regulators, and the surrounding community, whose interests must be considered.

Related: Need statement, Design requirements, Design review
Constraint

A limit that a design must satisfy and cannot trade away, such as a maximum budget, a fixed size, an available power supply, or a legal requirement.

Related: Design requirements, Design brief, Specification
Design requirements

The documented set of functions, performance targets, and limits that a design must meet to be accepted by the client and users.

Related: Constraint, Specification, Verification
Specification

A precise, measurable statement of a requirement, including the value, the units, and the conditions under which it must hold.

Related: Design requirements, Verification, Design of experiments
Functional requirement

A statement of what a design must do, such as convert energy, hold a load, or display a reading, independent of how it is built.

Related: Design requirements, Functional decomposition, Specification
Design objective

A goal the team tries to achieve but may trade against others, such as lower weight or lower cost, rather than a hard limit.

Related: Constraint, Decision matrix, Trade study
Benchmarking

Studying existing products or published performance data to establish reference values that a new design should meet or exceed.

Related: Design objective, Reverse engineering, Specification
Functional decomposition

Breaking a complex function into smaller subfunctions so each can be solved, analyzed, or assigned to a separate part of the system.

Related: Functional requirement, System architecture, Subsystem
Concept generation

The stage in which the team produces many candidate solutions, deliberately widening the range of ideas before any are judged or eliminated.

Related: Brainstorming, Morphological chart, Concept selection
Brainstorming

A group idea-generation session in which participants offer many ideas freely while criticism and evaluation are postponed until a later stage.

Related: Concept generation, Morphological chart, Concept selection
Morphological chart

A table that lists alternative means for each subfunction, so combinations can be selected to form complete candidate concepts.

Related: Functional decomposition, Concept generation, Concept selection
Concept selection

The process of comparing candidate concepts against the requirements and objectives and choosing the one to develop further.

Related: Decision matrix, Trade study, Concept generation
Decision matrix

A table that scores each concept against weighted criteria, producing a total that supports an objective comparison of alternatives.

Related: Concept selection, Weighting factor, Trade study
Weighting factor

A number assigned to a criterion in a decision matrix to express how much that criterion matters relative to the others.

Related: Decision matrix, Trade study, Design objective
Trade study

A structured comparison of alternatives in which gains in one measure, such as weight, are weighed against losses in another, such as cost.

Related: Decision matrix, Design objective, Design optimization
Iteration

Repeating a design cycle, returning to earlier steps with new information, until the design meets the requirements or is abandoned.

Related: Prototype, Verification, Design review
Design review

A scheduled examination of a design by people outside the immediate team, held to catch errors and confirm that requirements are being met.

Related: Design requirements, Verification, Stakeholder
System architecture

The arrangement of a product's subsystems and the ways they connect, exchange energy, material, or information, and interact.

Related: Subsystem, Functional decomposition, Interface
Subsystem

A portion of a larger product that performs a defined set of functions and interacts with the rest through identified interfaces.

Related: System architecture, Interface, Functional decomposition
Interface

The boundary where two parts or subsystems meet, including the mechanical, electrical, or data connections and the requirements each side must honor.

Related: Subsystem, System architecture, Tolerance
Free-body diagram

A sketch of an object showing every external force and moment acting on it, used to set up equilibrium or motion equations.

Related: Factor of safety, Stress, Finite element analysis
Factor of safety

The ratio of a material's or component's strength to the maximum expected load or stress, expressing how much margin remains before failure.

Related: Stress, Free-body diagram, Failure mode
Stress

Internal force per unit area within a material, commonly reported in pascals or megapascals, that indicates how heavily the material is loaded.

Related: Strain, Factor of safety, Finite element analysis
Strain

The fractional change in a material's length or shape caused by applied stress, usually expressed as a dimensionless ratio.

Related: Stress, Young's modulus, Finite element analysis
Young's modulus

A measure of a material's stiffness, equal to stress divided by strain while the material deforms elastically, reported in pressure units.

Related: Stress, Strain, Material properties
Finite element analysis

A numerical method that divides a part into many small elements and solves equations over them to estimate stress, deflection, or temperature.

Related: Stress, Free-body diagram, Model validation
Model validation

Checking that a computational or physical model reproduces measured reality closely enough that its predictions can be trusted.

Related: Finite element analysis, Prototype, Verification
Prototype

A physical or virtual version of a design built to answer specific questions about form, function, or manufacturability before final production.

Related: Iteration, Test plan, Model validation
Test plan

A written description of what will be measured, with what instruments, under what conditions, and what result will count as passing.

Related: Verification, Validation, Design of experiments
Verification

Confirmation that a design meets its stated requirements, answering the question of whether the product was built correctly.

Related: Validation, Specification, Test plan
Validation

Confirmation that a design satisfies the real user need, answering the question of whether the right product was built.

Related: Verification, Need statement, Test plan
Design of experiments

A planned set of trials in which input variables are varied systematically so their effects on a measured response can be separated.

Related: Test plan, Specification, Model validation
Material properties

Measurable characteristics such as strength, stiffness, density, and thermal conductivity that determine how a material behaves in service.

Related: Young's modulus, Factor of safety, Material selection
Material selection

Choosing a material by comparing candidate properties against the requirements, considering cost, availability, and ease of processing.

Related: Material properties, Design for manufacturability, Cost model
Tolerance

The permissible range of variation in a dimension or property, set so parts still assemble and function when made within that range.

Related: Interface, Design for manufacturability, Quality control
Design for manufacturability

Designing parts and assemblies so they can be produced reliably and economically with the available processes, tooling, and labor.

Related: Tolerance, Material selection, Cost model
Cost model

A structured estimate of a product's expenses, separating fixed costs such as tooling from per-unit costs such as material and labor.

Related: Design for manufacturability, Material selection, Design objective
Failure mode

A specific way in which a part or system can fail, such as fracture, fatigue, corrosion, or jamming, identified so it can be prevented.

Related: Factor of safety, Risk assessment, Design review
Risk assessment

The process of identifying hazards, estimating how likely and how severe each harm is, and deciding which controls are needed.

Related: Failure mode, Standard, Professional ethics
Standard

A published, consensus-based document that sets technical rules or test methods which a design may be required to follow.

Related: Risk assessment, Professional ethics, Verification
Professional ethics

The principles guiding engineers to protect public safety, report data honestly, credit others' work, and disclose conflicts of interest.

Related: Risk assessment, Standard, Design review
Technical documentation

The organized record of requirements, drawings, analyses, test data, and decisions that lets others understand and reproduce a design.

Related: Design review, Specification, Verification
Gantt chart

A bar chart that shows project tasks against a calendar, making task durations, overlaps, and deadlines visible to the team.

Related: Critical path, Project scope
Critical path

The longest sequence of dependent tasks in a project schedule, which sets the shortest possible completion time for the project.

Related: Gantt chart, Project scope
Project scope

The agreed boundary of what a project will deliver, including what is excluded, used to prevent uncontrolled expansion of work.

Related: Gantt chart, Critical path, Design brief