ENADE Engenharia Química flashcards
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- Extent of reaction
- Variable ξ quantifying how far a reaction proceeds; species moles equal initial moles plus stoichiometric coefficient times ξ. Closes reactive mass balances with several simultaneous reactions.
- Carnot efficiency
- Maximum thermal efficiency between two reservoirs, equal to one minus the ratio of cold to hot absolute temperatures. Any real heat engine performs below this limit.
- Fugacity equality
- At phase equilibrium each component has equal fugacity in every phase present. For ideal mixtures it reduces to Raoult's law relating partial pressure and mole fraction.
- Reynolds number
- Dimensionless ratio of inertial to viscous forces, density times velocity times diameter divided by viscosity. Pipe flow is laminar near 2100 and turbulent above about 4000.
- Darcy-Weisbach equation
- Pressure drop in a pipe equals friction factor times length over diameter times dynamic pressure. Friction factor comes from the Moody chart or Colebrook equation.
- Chilton-Colburn analogy
- Links momentum, heat, and mass transfer through j-factors: friction factor over two equals jD equals jH. Valid for turbulent flow over common geometries.
- NPSH and cavitation
- Available net positive suction head must exceed the pump's required value. Otherwise local pressure falls below vapor pressure, forming bubbles that collapse and damage the impeller.
- Arrhenius equation
- Rate constant equals pre-exponential factor times exponential of minus activation energy over gas constant times temperature. Plotting log k against inverse temperature gives activation energy.
- CSTR design equation
- Reactor volume equals molar feed rate times conversion divided by the reaction rate evaluated at outlet conditions. Because it operates at outlet composition, it needs more volume than a plug flow reactor.
- Half-life first order
- Time for reactant concentration to halve equals natural log of two divided by the rate constant. It is independent of initial concentration, unlike higher-order reactions.
- Thiele modulus
- Dimensionless number comparing intrinsic reaction rate to intraparticle diffusion rate. Large values mean strong diffusion limitation and effectiveness factor well below one.
- Relative volatility
- Ratio of equilibrium constants of two components; measures ease of distillative separation. Values near one require many stages or alternative separation methods.
- Fenske equation
- Gives minimum theoretical stages at total reflux from relative volatility and product compositions. Used as a first estimate before rigorous distillation design.
- Kremser equations
- Analytical relations for absorption and stripping stages assuming constant flow rates and equilibrium line. Estimate stage count or outlet composition quickly.
- Cake filtration equation
- Constant-pressure filtration obeys a quadratic relation between filtrate volume and time. Plotting time over volume against volume yields cake and medium resistances.
- PID controller
- Output combines proportional, integral, and derivative action on error. Proportional band equals one hundred divided by controller gain, expressed in percent.
- FOPDT model
- First-order plus dead time transfer function has gain, time constant, and delay. Ziegler-Nichols and other tuning rules use these three parameters.
- Integral windup
- Integral term accumulates while actuator saturates, causing overshoot when control resumes. Prevented by clamping or back-calculation anti-windup schemes.
- Cascade control
- Inner loop controls a fast secondary variable while outer loop sets its setpoint. Requires inner loop to be substantially faster than the outer loop.
- PREN
- Pitting resistance equivalent number computed from chromium, molybdenum, and nitrogen content. Higher values indicate better resistance to chloride pitting in stainless steels.
- Cathodic protection
- Makes the protected structure the cathode using sacrificial anodes or impressed current. Prevents corrosion of buried and submerged steel equipment.
- Stress corrosion cracking
- Cracking requiring susceptible alloy, tensile stress, and specific corrosive environment simultaneously. Chlorides plus austenitic stainless steel is a classic case.
- Corrosion allowance
- Extra wall thickness added to equipment design to compensate for expected metal loss over service life. Determined from corrosion rate and inspection interval.
- HAZOP study
- Systematic review applying guide words to process parameters to identify deviations and their consequences. Requires multidisciplinary team and accurate piping and instrumentation diagrams.
- Inherent safety hierarchy
- Order of preference: minimize, substitute, moderate, simplify. Eliminates hazards at the source rather than relying on add-on protective systems.
- LOPA
- Layer of protection analysis quantifies risk reduction from independent protection layers. Compares mitigated frequency against tolerability criteria for each scenario.
- Pinch analysis
- Composite curves identify minimum hot and cold utility targets and the pinch temperature. Heat recovery is maximized by avoiding transfer across the pinch.
- Haber-Bosch process
- Ammonia synthesis from nitrogen and hydrogen over iron catalyst at high pressure and moderate temperature. Exothermic equilibrium favors low temperature and high pressure.
- Michaelis-Menten kinetics
- Enzyme rate equals maximum rate times substrate concentration divided by Michaelis constant plus substrate. Lineweaver-Burk linearization estimates both parameters.
- Monod growth model
- Specific growth rate equals maximum rate times substrate concentration over half-saturation constant plus substrate. Analogous to Michaelis-Menten enzyme kinetics.
- Transesterification biodiesel
- Triglycerides react with methanol using basic catalyst to form fatty acid methyl esters and glycerol. Glycerol recovery affects process economics.
- Precautionary principle
- Absence of full scientific certainty does not justify postponing cost-effective measures against serious or irreversible environmental harm. Central to environmental regulation debates.
- Life Cycle Assessment stages
- Standardized phases are goal and scope, inventory, impact assessment, and interpretation. Used to compare environmental burdens of products and processes.
- Polluter-pays principle
- Party responsible for contamination bears prevention and remediation costs. Basis for environmental liability and effluent charge schemes.
- Validity and soundness
- A valid argument's conclusion follows from premises; soundness additionally requires true premises. Deductive validity concerns form, not factual truth.
- Correlation versus causation
- Statistical association does not prove one variable causes another. Confounders, reverse causality, and chance must be excluded before causal claims.
- Cohesion and coherence
- Cohesion links sentences through pronouns and connectives; coherence is overall logical consistency with purpose. Both are required for readable technical text.
- Conflict of interest
- Situation where a secondary interest could improperly influence professional judgment. Disclosure and recusal are standard remedies in engineering practice.
- Whistleblowing conditions
- Disclosure is ethically justified when it prevents imminent serious harm and internal channels failed or are unsafe. Documentation and proportionality guide the action.
- Informed consent
- Affected parties must understand risks, alternatives, and uncertainties before agreeing. Communication must match the audience's language and literacy.
- Excess air
- Percentage of oxygen supplied beyond stoichiometric requirement for complete combustion. Measured from flue gas analysis and affects efficiency and emissions.
- Degrees of freedom
- Difference between independent equations and unknown variables in a balance problem. Zero means solvable; negative means over-specified or inconsistent.
- Lumped capacitance method
- Valid when Biot number is below about 0.1; assumes uniform body temperature. Temperature decays exponentially toward ambient with a time constant.
- Fouling resistance
- Additional thermal resistance from deposits on heat transfer surfaces. Adds in series with wall and film resistances, lowering overall coefficient over time.
- Levenspiel plot
- Graph of reciprocal reaction rate against conversion. Area under the curve gives plug flow volume; rectangle gives continuous stirred tank volume.
- Runaway reaction
- Thermal instability when heat generation grows faster than heat removal. Prevented by cooling capacity, feed control, and emergency relief design.
- Azeotrope
- Mixture whose vapor and liquid compositions are equal at equilibrium. Cannot be separated by simple distillation; requires pressure swing, extraction, or membranes.
- Concentration polarization
- Solute buildup at membrane surface reduces driving force and flux. Mitigated by higher crossflow velocity and periodic cleaning.
- Gain and phase margin
- Stability measures from Bode plots indicating how much gain or phase change causes instability. Positive margins indicate a stable closed loop.
- Sequential modular simulation
- Simulation approach solving unit modules one at a time, tearing recycle streams. Contrasts with equation-oriented methods that solve all equations simultaneously.
- Galvanic corrosion
- Dissimilar metals in contact in an electrolyte cause the more active metal to corrode faster. Avoid by selecting compatible materials or electrical isolation.
- Creep
- Time-dependent deformation under sustained load at high temperature, significant above about 0.4 of melting temperature. Design uses creep-rupture data.
- Flammability limits
- Lower and upper concentration bounds of fuel in air that support combustion. Operation outside these limits or inerting prevents fire and explosion.
- Net present value
- Sum of discounted future cash flows minus initial investment. Positive value at the hurdle rate indicates an economically viable project.
- Chemostat operation
- Continuous bioreactor at steady state where growth rate equals dilution rate. Washout occurs when dilution exceeds maximum specific growth rate.
- Anaerobic digestion stages
- Hydrolysis, acidogenesis, acetogenesis, and methanogenesis convert organic matter to methane-rich biogas. Each stage has distinct microbial populations and optimal conditions.