TEME study materials
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TEME key terms

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Mean Time Between Failures (MTBF)

The average operating time between consecutive failures of a repairable system, calculated by dividing total operating time by the number of failures observed. It estimates how long equipment typically runs before breaking down.

Related: Mean Time To Repair (MTTR), Availability
Mean Time To Repair (MTTR)

The average elapsed time needed to restore a failed system to working condition, including diagnosis, parts, and testing. It measures maintainability rather than reliability and directly limits how quickly service resumes.

Related: Mean Time Between Failures (MTBF), Availability
Availability

The fraction of time a system is capable of performing its intended function, often expressed as uptime divided by total time. It combines how often failures occur with how quickly recovery happens.

Related: Mean Time Between Failures (MTBF), Mean Time To Repair (MTTR)
Failure Mode and Effects Analysis (FMEA)

A structured team exercise that lists the ways a product or process can fail, rates each by severity, occurrence, and detection, and prioritizes corrective action. It aims to prevent problems before they reach customers.

Related: Root Cause Analysis, Fault Tree Analysis
Fault Tree Analysis

A deductive diagramming method that starts with an undesired top event and works downward through AND and OR logic gates to identify combinations of underlying causes. It supports quantitative probability estimates for complex systems.

Related: Failure Mode and Effects Analysis (FMEA), Single Point of Failure
Root Cause Analysis

A disciplined investigation that moves past symptoms to identify the underlying reason a problem occurred, then verifies that reason with evidence. Effective analyses produce corrective actions that prevent recurrence rather than quick fixes.

Related: Failure Mode and Effects Analysis (FMEA), Five Whys
Five Whys

A simple questioning technique that repeatedly asks why a problem happened, typically about five times, to drill from surface symptoms toward a fundamental cause. It works best when answers are grounded in observed evidence.

Related: Root Cause Analysis, Corrective and Preventive Action (CAPA)
Corrective and Preventive Action (CAPA)

A documented process for eliminating the cause of a detected nonconformity and for preventing similar problems from arising elsewhere. It includes investigation, action planning, implementation, and verification of effectiveness.

Related: Root Cause Analysis, Nonconformance
Nonconformance

Any instance in which a product, process, or document fails to meet a specified requirement. Nonconformances must be recorded, evaluated for impact, and dispositioned through an approved route such as rework, concession, or rejection.

Related: Corrective and Preventive Action (CAPA), Deviation
Deviation

A documented, deliberate departure from an approved procedure or specification, authorized before or after the fact depending on urgency. Unlike an unplanned error, a deviation is assessed for risk and formally approved by responsible personnel.

Related: Nonconformance, Change Control
Change Control

A formal system for proposing, reviewing, approving, and recording modifications to products, processes, or systems before implementation. It ensures that impacts on safety, quality, and validated state are assessed and documented.

Related: Deviation, Validation
Validation

The documented act of demonstrating that a process, method, or system consistently produces results meeting predetermined acceptance criteria. It usually proceeds through installation, operational, and performance stages with defined protocols and records.

Related: Verification, Change Control
Verification

Confirmation, through objective evidence, that specified requirements have been fulfilled for a particular item or activity. It answers whether something was built correctly against its specification, as distinct from proving it suits its purpose.

Related: Validation, Acceptance Criteria
Acceptance Criteria

The predefined, measurable conditions a product, process, or deliverable must satisfy to be approved. Clear criteria allow objective pass or fail decisions and should be agreed before testing or inspection begins.

Related: Verification, Tolerance
Tolerance

The permitted range of variation around a specified nominal value for a dimension, property, or performance characteristic. Results inside the tolerance are acceptable; results outside it are treated as nonconforming.

Related: Acceptance Criteria, Nonconformance
Single Point of Failure

A component or step whose failure alone halts the entire system or process. Identifying these vulnerabilities guides decisions about redundancy, spare parts, or backup procedures.

Related: Redundancy, Fault Tree Analysis
Redundancy

The practice of adding duplicate components, paths, or capabilities so that one failure does not stop the system. Redundancy can be active, with parallel units running together, or standby, with backups activated on demand.

Related: Single Point of Failure, Availability
Preventive Maintenance

Scheduled servicing, inspection, and part replacement performed before failure occurs, based on time, usage, or condition data. Done well, it reduces unplanned downtime and extends equipment life without excessive intervention.

Related: Condition Monitoring, Mean Time Between Failures (MTBF)
Condition Monitoring

Continuous or periodic measurement of parameters such as vibration, temperature, or pressure to detect early signs of deterioration. Trends trigger maintenance only when evidence indicates need, avoiding unnecessary scheduled teardowns.

Related: Preventive Maintenance, Predictive Maintenance
Predictive Maintenance

Maintenance triggered by data-driven forecasts of remaining useful life rather than by fixed schedules. It uses sensor trends and models to intervene just before expected failure, balancing risk against maintenance cost.

Related: Condition Monitoring, Preventive Maintenance
Stakeholder

Any person or group affected by, or able to affect, a project, decision, or outcome, including customers, employees, suppliers, regulators, and communities. Identifying them early shapes communication and requirement priorities.

Related: Requirement, Scope Creep
Requirement

A documented statement of a need or expectation that a product, service, or process must satisfy. Good requirements are specific, testable, and traceable to a source so that verification can later confirm fulfillment.

Related: Acceptance Criteria, Scope Creep
Scope Creep

Uncontrolled expansion of project or product boundaries through small, often unapproved additions. Each change seems minor, but cumulatively they strain budgets, schedules, and quality unless routed through change control.

Related: Change Control, Requirement
Work Breakdown Structure (WBS)

A hierarchical decomposition of the total scope of work into smaller, manageable deliverables and tasks. It provides the basis for estimating cost and duration and for assigning clear ownership.

Related: Milestone, Critical Path
Critical Path

The longest sequence of dependent tasks through a project network, which determines the shortest possible project duration. Any delay on this path delays the whole project unless it is compressed.

Related: Work Breakdown Structure (WBS), Milestone
Milestone

A significant, zero-duration point in a schedule marking completion of a major deliverable or phase. Milestones give stakeholders checkpoints for review and payment without representing actual work effort.

Related: Critical Path, Deliverable
Deliverable

A tangible or intangible output produced to complete a project or process, such as a report, prototype, or approved design. Deliverables should be defined precisely enough that acceptance can be objectively judged.

Related: Milestone, Acceptance Criteria
Gantt Chart

A horizontal bar chart that plots tasks against a calendar timeline, showing start dates, durations, and overlaps. It helps teams visualize schedule dependencies and communicate progress to stakeholders.

Related: Critical Path, Milestone
Risk Register

A living document listing identified risks with their likelihood, impact, owner, and planned response. Regular review keeps it current and turns risk discussion into tracked action rather than a one-time exercise.

Related: Mitigation, Risk Appetite
Mitigation

Action taken to reduce the probability or consequence of a risk before it occurs. Effective mitigation is assigned to an owner, scheduled, and reassessed, distinguishing it from merely accepting or transferring the risk.

Related: Risk Register, Contingency Plan
Contingency Plan

A pre-prepared response activated if a specific risk materializes or a primary plan fails. It specifies triggers, responsibilities, and resources so the team can act quickly instead of improvising under pressure.

Related: Mitigation, Business Continuity Plan
Risk Appetite

The amount and type of risk an organization is willing to accept in pursuit of its objectives. It guides decisions about which risks to treat and how much contingency to reserve.

Related: Risk Register, Mitigation
Business Continuity Plan

A documented set of procedures for keeping essential operations running, or restoring them quickly, during and after a disruption. It covers people, facilities, systems, and suppliers and is tested periodically.

Related: Contingency Plan, Disaster Recovery
Disaster Recovery

The subset of continuity planning focused on restoring information systems and data after an outage or catastrophe. It defines recovery time and recovery point objectives and relies on backups and alternate sites.

Related: Business Continuity Plan, Redundancy
Service Level Agreement (SLA)

A formal contract between a provider and a customer defining expected service levels, such as response time or uptime, and remedies for shortfalls. It converts vague expectations into measurable commitments.

Related: Key Performance Indicator (KPI), Availability
Key Performance Indicator (KPI)

A quantifiable measure chosen to track progress toward a critical objective. Good KPIs are few, actionable, and tied to decisions, avoiding vanity metrics that look impressive but guide no action.

Related: Service Level Agreement (SLA), Benchmarking
Benchmarking

Comparing an organization's processes or performance against recognized standards or peer leaders to find improvement opportunities. The comparison must use consistent metrics to yield meaningful conclusions.

Related: Key Performance Indicator (KPI), Continuous Improvement
Continuous Improvement

An ongoing effort to incrementally enhance products, services, and processes through small, repeated changes informed by data. It relies on employee involvement and measurement rather than one-off large projects.

Related: Benchmarking, Root Cause Analysis