CWI study plan

Define the five primary arc welding processes (SMAW, GMAW, FCAW, SAW, GTAW) and list the essential variables that control each

Identify and sketch the five joint types and the standard weld types performed on each

Label weld cross-section terminology (root, face, toe, throat, leg, reinforcement) on hand-drawn diagrams

Decode AWS filler metal classification numbers for at least six common electrodes and rods

Build a tabbed index of the codebook by clause number and title

Calculate heat input, amperage-travel speed relationships, and deposition rates for 10 parameter sets

Explain how preheat, interpass temperature, and cooling rate affect microstructure and cracking

Differentiate essential, supplementary essential, and nonessential variables on a WPS/PQR

Trace the qualification path from procedure qualification through welder performance qualification

Map the clause structure of the structural welding code so any topic can be located in under 60 seconds

Distinguish discontinuities from defects and explain why the distinction is acceptance-criteria dependent

Classify porosity, slag inclusion, incomplete fusion, incomplete penetration, and undercut by cause and morphology

Identify distortion types and select corrective and preventive techniques for each

Match base metal groups and filler metal selections for common structural steels

Explain the purpose and content of a WPS, PQR, and welder qualification record

Describe the inspector's responsibilities before, during, and after welding

Sequence a complete visual inspection from fit-up through final acceptance

Identify visual inspection tools (filters, magnifiers, undercut gauge, fillet weld gauge, HI-LO gauge) and state when each is used

Explain the physical principles, capabilities, and limitations of PT, MT, UT, and RT

Select an appropriate NDE method for a given discontinuity type and location

Measure fillet weld leg, throat, convexity, and concavity using gauge readings and compute effective throat

Convert measured groove weld reinforcement and misalignment values into acceptance comparisons

Interpret welding symbols and NDE symbols on fabrication drawings

Explain weld mapping, joint tracking, and documentation of inspection hold points

Describe how surface condition and accessibility constrain NDE method selection

Apply code acceptance criteria to 20 written discontinuity scenarios and issue accept or reject determinations

Cite the specific clause supporting each determination

Explain qualification and certification requirements for inspection personnel

Compare visual and volumetric NDE results and justify repair, retest, or acceptance decisions

Describe repair procedure requirements and re-inspection steps

Tabulate the most frequently applied code clauses covering workmanship, fit-up, tolerances, and acceptance

Apply prequalified joint detail limits, including thickness and process ranges

Review welding symbol fundamentals and construct symbols for six given joints

Explain stud welding and tubular connection requirements at a familiarization level

Reconcile any conflicts between drawing notes, the WPS, and the governing code

Complete two full-length timed practice exams under exam-day conditions

Analyze every missed item and assign it to a domain and a root cause

Re-drill the three weakest subtopics until the error log is fully resolved

Assemble an exam-day checklist covering references, calculator, and time allocation

Verify that all three domains receive balanced final review