Auto Electricals study plan
Auto Electricals · Give each week a clear focus.
8 weeks · About 7 hours per week
Electrical Principles and Circuit Fundamentals
State Ohm's law and the power law, then solve 20 series, parallel, and series-parallel resistor networks by hand, showing current, voltage drop, and power at each node
Calculate total resistance, voltage dividers, and current splits for mixed networks and verify three of them on a breadboard with a multimeter
Explain how inductance and capacitance behave in DC and AC circuits, and predict the effect of a coil or capacitor on a signal in an automotive load
Describe the difference between chassis ground, signal ground, and floating ground, and identify ground-referenced measurement errors in three worked examples
Draw a complete circuit diagram for a relay-driven lamp with a switch, fuse, and ground path, and annotate the current path in each operating state
Your checkpoint
A handwritten or digital workbook of 20 solved circuit problems with the three breadboard verifications and the annotated relay-lamp schematic
Batteries, Starting Systems, and Charging Systems
Compare lead-acid, AGM, EFB, and lithium-iron-phosphate batteries on construction, charge acceptance, and failure modes, and write a one-page comparison table
Perform and interpret a battery state-of-charge test, a load test, and a conductance test, and explain when each test is misleading
Trace a complete starting circuit from ignition input through the relay, solenoid, and starter motor, and explain each stage's voltage and current behavior
Trace a charging circuit including the alternator, regulator, warning lamp or sense circuit, and battery, and explain how a failed sense lead affects output
Diagnose three given symptom sets (slow crank, no crank, battery light on while driving) and justify the most likely cause with test evidence
Your checkpoint
A diagnostic write-up for the three symptom sets, each with a reasoned cause, the tests that confirm it, and expected meter readings
Electronic Control Units, Sensors, and Multiplexed Networks & Batteries, Starting Systems, and Charging Systems
Identify the function of the main ECU inputs and outputs on a typical engine control system and map them to sensor types
Explain the operating principle of at least six sensor types (Hall effect, inductive, potentiometer, thermistor, piezoelectric knock, wideband oxygen) and predict their output signal shape
Describe the three main automotive network buses (CAN, LIN, and FlexRay or automotive Ethernet) by speed, topology, and typical use
Explain CAN arbitration, message priority, and what happens when a node loses communication, and relate this to a no-start or limp-home symptom
Describe how the charging system is controlled by the ECU or smart alternator regulator and why charging voltage varies with load and temperature
Your checkpoint
A signal reference sheet listing at least eight sensors and actuators with their expected voltage or waveform, plus a hand-drawn CAN bus topology diagram with termination annotated
Diagnostic Testing, Meters, Oscilloscopes, and Scan Tools
Set up a digital multimeter for voltage, current, resistance, diode, and continuity tests, and explain the consequence of each common misconnection
Measure current with a clamp meter and with an in-line meter, and explain when each method is appropriate and its accuracy limits
Configure an oscilloscope for a 5 V square wave and a 1 V AC signal, including time base, volts per division, trigger, and probe compensation
Capture and interpret at least four automotive waveforms: injector pulse, crankshaft position sensor, CAN high/low, and alternator ripple
Use a scan tool to read live data, freeze-frame data, and diagnostic trouble codes, and explain the limits of DTCs as diagnostic evidence
Your checkpoint
A lab log with screenshots or sketches of four captured waveforms, each annotated with expected versus observed values and a short interpretation
Wiring, Connectors, Harnesses, and Circuit Protection & Lighting, Signaling, and Vehicle Accessory Circuits
Select the correct wire gauge, insulation type, and current rating for five given load scenarios using an ampacity table and voltage-drop calculation
Crimp, solder, and heat-shrink at least six connector terminations to a pull-test standard and document which method suits which environment
Explain the purpose and selection of fuses, fusible links, circuit breakers, and relays, and size a fuse for a given load with a stated safety margin
Trace a lighting circuit from switch through relay and fuse to lamp and ground, and explain how a PWM-driven lamp or LED module differs from a simple incandescent circuit
Diagnose three wiring faults (high resistance at a connector, short to ground, open circuit) using voltage-drop testing rather than resistance measurement alone
Your checkpoint
A built and tested harness sample with six terminations, a fuse selection worksheet for five loads, and a written voltage-drop diagnosis for the three faults
Electrical Fault Diagnosis and Repair Procedures & Diagnostic Testing, Meters, Oscilloscopes, and Scan Tools
Apply a structured six-step diagnostic process (verify symptom, gather information, form hypothesis, test, repair, verify) to a no-crank case and document each step
Perform parasitic draw testing with a clamp meter and with a meter in series, and explain how to avoid waking modules or exceeding meter ratings
Locate a high-resistance ground and a voltage drop across a switch using a loaded circuit test rather than an ohmmeter
Interpret a CAN bus waveform showing a shorted or open bus and explain the resulting network behavior
Write a repair order entry that states the symptom, the test results, the root cause, the repair performed, and the verification test
Your checkpoint
A complete case-study diagnostic report on one simulated fault, including the six-step log, test readings, root cause, repair, and post-repair verification
Lighting, Signaling, and Vehicle Accessory Circuits & Wiring, Connectors, Harnesses, and Circuit Protection & Electrical Fault Diagnosis and Repair Procedures
Diagnose a lighting and signaling fault involving a shared ground, a relay, and a bulb-out detection circuit, and explain why the module reports a fault
Repair a damaged harness section using correct splicing, sealing, and routing practice, and state why each step matters for durability
Explain how accessory circuits such as power windows, wipers, and central locking are controlled by body control modules and what changes when a module enters protection mode
Identify the cause of a repeat fuse failure by distinguishing a dead short from an intermittent overload, and state the test for each
Verify a completed repair against the original symptom and document any related circuits that should be rechecked
Your checkpoint
A repair portfolio of two worked faults with before-and-after test data and a short justification of the repair method chosen
Safety, Environmental Practice, and Industry Standards & Electrical Principles and Circuit Fundamentals & Batteries, Starting Systems, and Charging Systems & Lighting, Signaling, and Vehicle Accessory Circuits & Wiring, Connectors, Harnesses, and Circuit Protection & Electronic Control Units, Sensors, and Multiplexed Networks & Diagnostic Testing, Meters, Oscilloscopes, and Scan Tools & Electrical Fault Diagnosis and Repair Procedures
Apply high-voltage safety rules for hybrid and electric vehicle systems, including isolation, personal protective equipment, and lockout procedure, to three given scenarios
Explain correct handling, storage, and disposal of batteries, refrigerants, and waste fluids under common environmental regulations, and identify the documentation required
State the safety precautions for live-circuit testing, airbag and pretensioner circuits, and jump-starting or charging, and describe the consequences of each error
Complete a timed 60-question mixed practice exam across all eight domains and record the score by domain
Build a targeted review list from the weakest two domains and schedule the final review sessions before exam day
Your checkpoint
A timed practice exam score report broken down by domain, plus a one-page safety and environmental checklist and a final review plan
Milestones
Week 2: Solve five mixed circuit problems and correctly trace both the starting and charging circuits from memory, scoring at least 80 percent on a self-made quiz
Week 4: Capture and correctly interpret all four required waveforms, and explain the limits of DTCs in a short written answer
Week 6: Complete the six-step diagnostic case study with a defensible root cause and passing post-repair verification
Week 8: Score at least 80 percent on the timed 60-question mixed practice exam with no domain below 70 percent