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gh-ec-electrical-wiring-industrial: Electrical Theory, Circuits, and Calculations

gh-ec-electrical-wiring-industrial · Work through your exam, one topic at a time.

All guide sections

Electrical Theory, Circuits, and Calculations

What the exam is testing

The Electrical Theory, Circuits, and Calculations domain checks whether you can turn a load schedule into a current, a current into a protective device rating, and a circuit arrangement into a predictable voltage drop and fault level. The exam favours three-phase industrial calculations, power factor, efficiency, series and parallel networks, and the difference between design current and nominal current.

Core relationships

  • Ohm's law: V = I x R. Power in a single-phase circuit: P = V x I x cos phi. Three-phase power: P = sqrt(3) x V_L x I_L x cos phi.
  • For a balanced three-phase load, line current is the phase current in star, while in delta the line current is sqrt(3) times the phase current.
  • Efficiency links output and input: input power = output power divided by efficiency. Use input power when calculating line current from a motor nameplate.
  • Voltage drop by the mV/A/m method: Vdrop = mV/A/m x I x L / 1000, with L in metres. Compare the result with the permitted percentage of nominal voltage.
  • Diversity is a design judgement supported by the load schedule and standard diversity factors; it is not permission to ignore the maximum demand of fixed industrial loads.

Worked example

A 15 kW, 400 V, three-phase motor has a power factor of 0.85 and an efficiency of 0.90. Find the line current. Input power = 15 / 0.90 = 16.67 kW. I = P / (sqrt(3) x V x cos phi) = 16670 / (1.732 x 400 x 0.85) = 28.3 A. The protective device must have a rating at least equal to this design current, the cable must carry that current after derating, and the starter overload must be set from the motor full-load current, not from the breaker rating. A common error is to use 15 kW directly, which gives 25.5 A and under-sizes the circuit.

Traps that cost marks

Omitting sqrt(3) in three-phase calculations; mixing kW and kVA; dividing by efficiency when converting from input to output; using 230 V for a 400 V three-phase line-to-line calculation; and checking voltage drop only after selecting the cable rather than as part of the selection.