Assam ASSEB Higher Secondary Skill Subject Automotive study plan
Assam ASSEB Higher Secondary Skill Subject Automotive · Give each week a clear focus.
8 weeks · About 6 hours per week
Automotive Workshop Safety, Tools and Equipment & Engine Fundamentals and Construction
Identify and demonstrate the correct use of at least ten hand tools and five measuring instruments (vernier caliper, micrometer, feeler gauge, torque wrench, dial gauge) with zero procedural errors on a self-check list
Explain workshop safety rules covering fire classes and extinguisher selection, PPE, safe jacking and axle-stand placement, and ventilation for exhaust gases
Describe the four-stroke cycle and name the major components of a petrol engine (block, head, piston, rings, connecting rod, crankshaft, camshaft, valves) and state the function of each
Measure cylinder bore, piston diameter and ring end gap on a practice engine or scrap components and record readings with the correct instrument for each
Your checkpoint
A handwritten tool-and-instrument identification sheet (25 items) plus a measurement log of five engine components with instrument used, reading taken and acceptable tolerance
Engine Fundamentals and Construction & Fuel, Lubrication and Cooling Systems
Compare petrol and diesel engine construction and combustion, listing at least six differences in components, fuel delivery and ignition
Trace the path of fuel from tank to cylinder in both a carburettor and an MPFI petrol system, and in a common-rail diesel system
Sketch a pressure-lubrication circuit and explain the role of oil pump, relief valve, filter, galleries and sump, and classify oils by SAE viscosity and API service grade
Describe a pressurised cooling system with thermostat, water pump, radiator and expansion tank, and state the effect of a stuck-open versus stuck-closed thermostat
Diagnose three given symptoms (oil warning light, overheating, blue exhaust smoke) and link each to at least two probable causes
Your checkpoint
A one-page labelled diagram each of the lubrication circuit and cooling circuit, plus a symptom-to-cause table with at least nine entries
Automotive Electrical and Electronic Systems & Diagnostics, Troubleshooting and Repair Practice
Identify battery, starter motor, alternator, ignition coil and fuse/relay layout on a vehicle or wiring diagram, and state the function of each
Use a multimeter to measure battery open-circuit voltage, charging voltage and parasitic drain, and interpret readings against specification
Explain the working of sensors and actuators in a modern engine management system (crank position, MAP, lambda, coolant temperature, injector, idle air control)
Apply a structured diagnostic routine (verify complaint, gather information, form hypothesis, test, confirm repair) to two simulated electrical faults
Read a simple wiring diagram and trace a circuit from fuse through switch and relay to load and earth
Your checkpoint
A diagnostic worksheet for two electrical faults showing symptoms, tests performed, multimeter readings, conclusion and repair, plus a labelled starting-and-charging circuit sketch
Transmission, Clutch, Gearbox and Driveline & Braking, Steering and Suspension Systems
Describe clutch construction and operation (friction plate, pressure plate, release bearing, cable or hydraulic actuation) and list five clutch fault symptoms with causes
Explain the purpose and ratio calculation of a manual gearbox, and identify the function of synchromesh, selector forks and final drive
Compare front-wheel, rear-wheel and all-wheel drive layouts and identify the main driveline components of each
Describe hydraulic braking system operation including master cylinder, wheel cylinder, disc and drum brakes, and bleeding procedure
Explain steering geometry terms (camber, caster, toe, kingpin inclination) and describe the components of a MacPherson strut suspension
Your checkpoint
A ratio calculation exercise (five problems solved with working shown) plus a fault table covering five clutch, five gearbox and five braking symptoms with causes
Braking, Steering and Suspension Systems & Vehicle Maintenance, Servicing and Inspection
Demonstrate or describe a scheduled service sequence for a car: engine oil and filter, air filter, coolant, brake fluid check, tyre rotation, battery terminals and belt tension
Measure tread depth, tyre pressure and brake pad thickness, and judge pass/fail against specification
Inspect steering and suspension for play, worn bushes, damaged boots and leaking shock absorbers, and record findings
Explain wheel alignment and wheel balancing, and state the symptoms of incorrect toe, camber and imbalance
Prepare a vehicle inspection checklist aligned to common periodic maintenance intervals
Your checkpoint
A completed 30-point vehicle inspection checklist on a real or training vehicle, with pass/fail judgement and recommended actions for every failed item
Vehicle Body, Paint and Trim & Vehicle Maintenance, Servicing and Inspection
Identify body construction types (body-on-frame, monocoque), and name the panels, trims and fasteners of a typical car body
Describe surface preparation stages before painting: cleaning, sanding, primer, filler, masking and topcoat, and state the safety precautions for each
Explain paint defects such as orange peel, runs, blistering and fading, and their causes and remedies
Describe minor dent repair, panel gap adjustment and trim clip replacement procedures
Explain corrosion protection measures and the purpose of underbody sealant and cavity wax
Your checkpoint
A body and paint workflow sheet listing the preparation-to-topcoat stages with materials, safety controls and one remedy for each of four paint defects
Diagnostics, Troubleshooting and Repair Practice & Fuel, Lubrication and Cooling Systems
Apply a systematic troubleshooting method to five mixed faults spanning engine, fuel, cooling, electrical and braking systems, documenting each step
Interpret common scan-tool data (fault codes, live sensor values) and explain why a fault code does not always identify the failed part
Describe how to test a fuel pump, injector, thermostat and radiator fan circuit using basic equipment
Explain the difference between diagnosis, repair and verification, and state why a road test and recheck are needed after repair
Describe safe handling and disposal of used oil, coolant, batteries and brake fluid in a workshop
Your checkpoint
A fault-diagnosis casebook of five worked cases, each with complaint, tests, readings, root cause, repair and verification result
Workplace Practice, Employability and Entrepreneurship & Automotive Workshop Safety, Tools and Equipment
Explain the duties of a workshop technician towards customers, colleagues and supervisors, including job cards, time recording and honest communication of repair costs
Describe the legal and safety obligations of a workshop covering PPE enforcement, housekeeping, fire safety and first aid
Draft a simple business plan outline for a small auto service workshop covering services offered, tools required, staffing, pricing and customer acquisition
Complete two timed full-length mock tests under exam conditions and review every wrong answer to its source topic
Build a one-page revision sheet of the ten highest-risk facts across all domains
Your checkpoint
A two-page small-workshop business plan outline plus a scored mock-test review log showing topic-wise accuracy and the three weakest areas to revisit
Milestones
Week 2: Score at least 80% on a self-made 30-question quiz covering Domains 1 and 2, and correctly measure five engine components without help
Week 4: Solve all five gear-ratio problems correctly and explain clutch, gearbox and brake operation aloud without notes for five minutes each
Week 6: Complete the 30-point inspection checklist and body/paint workflow sheet, and score at least 75% on a mixed 40-question test covering Domains 1 to 8
Week 8: Score at least 70% on both full-length mock tests, with no domain below 60%, and finish the business plan outline and revision sheet