Assam ASSEB Higher Secondary Skill Subject Automotive study materials
Assam ASSEB Higher Secondary Skill Subject Automotive study resources

Assam ASSEB Higher Secondary Skill Subject Automotive study plan

Assam ASSEB Higher Secondary Skill Subject Automotive · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Automotive Workshop Safety, Tools and Equipment & Engine Fundamentals and Construction

  • Identify and demonstrate the correct use of at least ten hand tools and five measuring instruments (vernier caliper, micrometer, feeler gauge, torque wrench, dial gauge) with zero procedural errors on a self-check list

  • Explain workshop safety rules covering fire classes and extinguisher selection, PPE, safe jacking and axle-stand placement, and ventilation for exhaust gases

  • Describe the four-stroke cycle and name the major components of a petrol engine (block, head, piston, rings, connecting rod, crankshaft, camshaft, valves) and state the function of each

  • Measure cylinder bore, piston diameter and ring end gap on a practice engine or scrap components and record readings with the correct instrument for each

Your checkpoint

A handwritten tool-and-instrument identification sheet (25 items) plus a measurement log of five engine components with instrument used, reading taken and acceptable tolerance

Week 2

Engine Fundamentals and Construction & Fuel, Lubrication and Cooling Systems

  • Compare petrol and diesel engine construction and combustion, listing at least six differences in components, fuel delivery and ignition

  • Trace the path of fuel from tank to cylinder in both a carburettor and an MPFI petrol system, and in a common-rail diesel system

  • Sketch a pressure-lubrication circuit and explain the role of oil pump, relief valve, filter, galleries and sump, and classify oils by SAE viscosity and API service grade

  • Describe a pressurised cooling system with thermostat, water pump, radiator and expansion tank, and state the effect of a stuck-open versus stuck-closed thermostat

  • Diagnose three given symptoms (oil warning light, overheating, blue exhaust smoke) and link each to at least two probable causes

Your checkpoint

A one-page labelled diagram each of the lubrication circuit and cooling circuit, plus a symptom-to-cause table with at least nine entries

Week 3

Automotive Electrical and Electronic Systems & Diagnostics, Troubleshooting and Repair Practice

  • Identify battery, starter motor, alternator, ignition coil and fuse/relay layout on a vehicle or wiring diagram, and state the function of each

  • Use a multimeter to measure battery open-circuit voltage, charging voltage and parasitic drain, and interpret readings against specification

  • Explain the working of sensors and actuators in a modern engine management system (crank position, MAP, lambda, coolant temperature, injector, idle air control)

  • Apply a structured diagnostic routine (verify complaint, gather information, form hypothesis, test, confirm repair) to two simulated electrical faults

  • Read a simple wiring diagram and trace a circuit from fuse through switch and relay to load and earth

Your checkpoint

A diagnostic worksheet for two electrical faults showing symptoms, tests performed, multimeter readings, conclusion and repair, plus a labelled starting-and-charging circuit sketch

Week 4

Transmission, Clutch, Gearbox and Driveline & Braking, Steering and Suspension Systems

  • Describe clutch construction and operation (friction plate, pressure plate, release bearing, cable or hydraulic actuation) and list five clutch fault symptoms with causes

  • Explain the purpose and ratio calculation of a manual gearbox, and identify the function of synchromesh, selector forks and final drive

  • Compare front-wheel, rear-wheel and all-wheel drive layouts and identify the main driveline components of each

  • Describe hydraulic braking system operation including master cylinder, wheel cylinder, disc and drum brakes, and bleeding procedure

  • Explain steering geometry terms (camber, caster, toe, kingpin inclination) and describe the components of a MacPherson strut suspension

Your checkpoint

A ratio calculation exercise (five problems solved with working shown) plus a fault table covering five clutch, five gearbox and five braking symptoms with causes

Week 5

Braking, Steering and Suspension Systems & Vehicle Maintenance, Servicing and Inspection

  • Demonstrate or describe a scheduled service sequence for a car: engine oil and filter, air filter, coolant, brake fluid check, tyre rotation, battery terminals and belt tension

  • Measure tread depth, tyre pressure and brake pad thickness, and judge pass/fail against specification

  • Inspect steering and suspension for play, worn bushes, damaged boots and leaking shock absorbers, and record findings

  • Explain wheel alignment and wheel balancing, and state the symptoms of incorrect toe, camber and imbalance

  • Prepare a vehicle inspection checklist aligned to common periodic maintenance intervals

Your checkpoint

A completed 30-point vehicle inspection checklist on a real or training vehicle, with pass/fail judgement and recommended actions for every failed item

Week 6

Vehicle Body, Paint and Trim & Vehicle Maintenance, Servicing and Inspection

  • Identify body construction types (body-on-frame, monocoque), and name the panels, trims and fasteners of a typical car body

  • Describe surface preparation stages before painting: cleaning, sanding, primer, filler, masking and topcoat, and state the safety precautions for each

  • Explain paint defects such as orange peel, runs, blistering and fading, and their causes and remedies

  • Describe minor dent repair, panel gap adjustment and trim clip replacement procedures

  • Explain corrosion protection measures and the purpose of underbody sealant and cavity wax

Your checkpoint

A body and paint workflow sheet listing the preparation-to-topcoat stages with materials, safety controls and one remedy for each of four paint defects

Week 7

Diagnostics, Troubleshooting and Repair Practice & Fuel, Lubrication and Cooling Systems

  • Apply a systematic troubleshooting method to five mixed faults spanning engine, fuel, cooling, electrical and braking systems, documenting each step

  • Interpret common scan-tool data (fault codes, live sensor values) and explain why a fault code does not always identify the failed part

  • Describe how to test a fuel pump, injector, thermostat and radiator fan circuit using basic equipment

  • Explain the difference between diagnosis, repair and verification, and state why a road test and recheck are needed after repair

  • Describe safe handling and disposal of used oil, coolant, batteries and brake fluid in a workshop

Your checkpoint

A fault-diagnosis casebook of five worked cases, each with complaint, tests, readings, root cause, repair and verification result

Week 8

Workplace Practice, Employability and Entrepreneurship & Automotive Workshop Safety, Tools and Equipment

  • Explain the duties of a workshop technician towards customers, colleagues and supervisors, including job cards, time recording and honest communication of repair costs

  • Describe the legal and safety obligations of a workshop covering PPE enforcement, housekeeping, fire safety and first aid

  • Draft a simple business plan outline for a small auto service workshop covering services offered, tools required, staffing, pricing and customer acquisition

  • Complete two timed full-length mock tests under exam conditions and review every wrong answer to its source topic

  • Build a one-page revision sheet of the ten highest-risk facts across all domains

Your checkpoint

A two-page small-workshop business plan outline plus a scored mock-test review log showing topic-wise accuracy and the three weakest areas to revisit

Milestones

Week 2: Score at least 80% on a self-made 30-question quiz covering Domains 1 and 2, and correctly measure five engine components without help

Week 4: Solve all five gear-ratio problems correctly and explain clutch, gearbox and brake operation aloud without notes for five minutes each

Week 6: Complete the 30-point inspection checklist and body/paint workflow sheet, and score at least 75% on a mixed 40-question test covering Domains 1 to 8

Week 8: Score at least 70% on both full-length mock tests, with no domain below 60%, and finish the business plan outline and revision sheet