Assam ASSEB HSLC NSQF Automotive study plan
Assam ASSEB HSLC NSQF Automotive · Give each week a clear focus.
8 weeks · About 6 hours per week
Automotive Workshop Safety, Tools and Equipment & Automotive Materials, Fasteners and Measurement
Identify and name at least 25 hand tools and workshop equipment (spanners, sockets, torque wrench, feeler gauge, micrometer, vernier caliper, hydraulic press, hoist) and state the correct use of each in writing
Demonstrate and write down the safe procedure for jacking and supporting a vehicle, removing a wheel, and using axle stands, including the placement points
Classify fire types (A, B, C, D, electrical) and match each to the correct extinguisher, then locate where each should sit in a workshop layout you sketch
Explain first-aid and emergency steps for five common workshop injuries: cuts, eye splash, battery acid contact, burns, and electric shock
Read a vernier caliper and micrometer to 0.02 mm and 0.01 mm respectively and record ten practice readings with the calculation shown
Your checkpoint
A handwritten or typed tool-and-safety reference sheet: 25 tools with use, 5 safety procedures, fire-class table, and 10 measurement readings with workings
Automotive Engine Systems and Components & Fuel, Lubrication and Cooling Systems
Label a four-stroke petrol and a four-stroke diesel engine diagram with at least 20 components and state the function of each in one line
Describe the sequence of events in all four strokes for both SI and CI engines and explain why valve timing differs between them
Compare carburettor and MPFI fuel delivery on five points: metering, air-fuel ratio control, cold start, emissions, and servicing
Trace the lubrication circuit from sump to oil gallery and back, naming pump, filter, relief valve, and galleries, and state the consequence of a blocked filter
Trace the cooling circuit (radiator, thermostat, water pump, bypass, fan) and explain what happens when the thermostat sticks closed
Your checkpoint
Two annotated engine diagrams (SI and CI) plus a one-page comparison table of fuel, lubrication, and cooling systems with fault-to-symptom entries
Automotive Electrical and Electronic Systems & Automotive Engine Systems and Components
Explain the purpose and test procedure for the battery, starter motor, alternator, and ignition coil, and state the normal voltage readings expected at rest, cranking, and charging
Draw a simplified starting and charging circuit from memory, showing battery, ignition switch, starter solenoid, alternator, warning lamp, and earth points
Diagnose three written electrical faults (no crank, dim headlamps, battery not charging) by listing the test sequence and the expected reading at each step
Identify the main sensors and actuators on a modern engine (CKP, CMP, MAP, ECT, O2, injector, ignition coil) and state the signal each sends or receives
Describe the correct and safe way to use a multimeter for voltage, resistance, and current, including the risk of measuring current across a battery
Your checkpoint
An electrical fault-finding log with three faults, each showing the step-by-step test sequence, readings, and the conclusion reached
Transmission, Clutch, Gearbox and Driveline & Braking, Steering and Suspension Systems
Explain the function of the clutch and name its main parts, then describe three clutch faults (slipping, dragging, judder) with their causes
Trace power flow through a manual gearbox in first, third, and reverse, and explain the role of the synchroniser
Describe the layout and purpose of the propeller shaft, universal joints, differential, and final drive in a rear-wheel-drive vehicle
Explain the hydraulic braking system from pedal to wheel cylinder, including the role of the master cylinder, proportioning valve, and brake fluid
Identify the main steering and suspension components (rack and pinion, tie rods, MacPherson strut, wishbone, shock absorber, anti-roll bar) and state one symptom of wear for each
Your checkpoint
A driveline and braking/steering/suspension summary: one power-flow diagram, one hydraulic brake diagram, and a fault-symptom table of at least 12 entries
Vehicle Body, Chassis and Frame & Automotive Materials, Fasteners and Measurement & Automotive Workshop Safety, Tools and Equipment
Identify the main body and chassis types (ladder frame, monocoque, space frame) and state two advantages and two limitations of each
Name at least 12 fasteners and locking devices (bolts, nuts, studs, circlips, snap rings, lock washers, split pins, thread-locking compound) and state where each is used
Explain thread terminology (pitch, lead, major and minor diameter, right- and left-hand thread) and identify a thread by measuring it
Describe the properties and typical use of at least eight automotive materials: mild steel, high-strength steel, aluminium alloy, cast iron, copper, rubber, plastics, and glass
Demonstrate the correct use of a torque wrench and explain the difference between dry and lubricated torque values and why sequence matters on a cylinder head
Your checkpoint
A materials-and-fasteners portfolio page: 12 fasteners with use, 8 materials with properties and applications, and a worked torque-sequence example for a cylinder head
Vehicle Maintenance, Servicing and Troubleshooting & Fuel, Lubrication and Cooling Systems
Build a preventive maintenance schedule for a small petrol car covering daily, weekly, monthly, and 10,000 km checks, with the action and the reason for each item
Describe the procedure for an engine oil and filter change, including draining, replacing the washer, filling to the correct level, and disposing of used oil safely
Diagnose five common complaints (engine overheating, hard starting, poor mileage, brake noise, steering vibration) by listing probable causes in order of likelihood and the check that confirms each
Explain how to inspect and adjust drive belt tension, coolant level and concentration, and air filter condition, and state the acceptance criteria for each
Describe the correct use of a service manual, torque chart, and vehicle identification number when ordering parts
Your checkpoint
A completed service checklist for one real or simulated vehicle: 20 maintenance items with action, interval, tool needed, and pass/fail criteria, plus five diagnostic flow notes
Workplace Communication, Employability and Entrepreneurship & Environmental Health, Safety and Waste Management
Write and practise a 60-second spoken explanation of a technical fault to a customer in plain language, avoiding jargon, and record it for self-review
Draft a short job card and an estimate for a brake pad replacement, including parts, labour, and a note on what is excluded
Explain the legal and ethical duties of a workshop toward waste: used oil, filters, batteries, tyres, coolant, and metal swarf, and the correct route for each
Describe personal protective equipment requirements for five workshop tasks and the housekeeping routine that prevents slips, trips, and fires
List the steps and documents needed to start a small automotive service business in your area, including registration, GST where applicable, and a simple break-even calculation
Your checkpoint
A one-page workshop communication and compliance pack: customer explanation script, sample job card with estimate, waste-disposal table, and a break-even calculation for a small garage
Automotive Workshop Safety, Tools and Equipment & Automotive Engine Systems and Components & Transmission, Clutch, Gearbox and Driveline & Braking, Steering and Suspension Systems & Automotive Electrical and Electronic Systems & Fuel, Lubrication and Cooling Systems & Vehicle Body, Chassis and Frame & Automotive Materials, Fasteners and Measurement & Vehicle Maintenance, Servicing and Troubleshooting & Workplace Communication, Employability and Entrepreneurship & Environmental Health, Safety and Waste Management
Complete two full-length timed mock tests under exam conditions and score each by domain to find the two weakest areas
Re-study only the two weakest domains using your own notes and re-test those areas until you reach 80 percent or above
Recite from memory the key facts you are most likely to be asked: fire classes, torque sequence, battery voltages, clutch and brake components, and waste categories
Review every question you answered incorrectly across the eight weeks and write the correct reasoning for each in one line
Rehearse the exam-day routine: reading the question fully, eliminating options, and managing time across the paper
Your checkpoint
Two scored mock tests with a domain-wise score sheet, a corrected-error log, and a one-page final revision sheet of the facts you most often got wrong
Milestones
Week 2: Can label SI and CI engine diagrams with 20 components each and explain all four strokes without notes, and can trace lubrication and cooling circuits on paper
Week 4: Scores 70 percent or above on a self-made 30-question test covering safety, engine, electrical, transmission, and braking/steering/suspension
Week 6: Produces a complete 20-item service checklist and correctly diagnoses at least four of five common complaints with the confirming check for each
Week 8: Scores 80 percent or above on both timed mock tests, with no domain below 60 percent, and has a written corrected-error log covering every missed question