ITI/NCVT Sewing Technology (AITT Theory) study plan
ITI/NCVT Sewing Technology (AITT Theory) · Give each week a clear focus.
8 weeks · About 7 hours per week
Stitching Techniques, Seams and Stitches & Sewing Tools, Equipment and Machine Maintenance
Classify the five stitch classes (100, 200, 300, 400, 500) and sketch one industrial example of each
Draw and label the seam types (superimposed, lapped, bound, flat, edge-finished) with their ISO 4916 style codes
Identify the main parts of a single-needle lockstitch machine and state the function of needle, bobbin case, feed dog, and tension discs
Demonstrate correct needle selection by matching needle size and point type to three given fabric weights
List the daily, weekly, and monthly maintenance checks for a lockstitch machine
Your checkpoint
A 10-page handwritten reference sheet covering stitch classes, seam diagrams with codes, and a machine maintenance checklist
Stitching Techniques, Seams and Stitches & Fabric Preparation, Cutting and Pattern Making
Sew and submit samples of at least six seam types with correct seam allowance and neatened edges
Adjust upper and lower thread tension to eliminate puckering and looping, and record the settings used
Calculate fabric consumption for a given garment using marker length and fabric width
Explain grainline, selvedge, bias, and nap, and mark them correctly on a paper pattern
Demonstrate fabric spreading and cutting sequence for a 10-layer lay
Your checkpoint
A stitched seam sample book of six seams plus one worked fabric-consumption calculation with the marker sketch
Fabric Preparation, Cutting and Pattern Making & Textile Fibres, Yarns and Fabric Construction
Take a set of body measurements on a partner and record them on a standard measurement chart
Draft a basic bodice and sleeve block to the recorded measurements
Identify natural and man-made fibres by burn test and describe the observed flame, odour, and residue
Distinguish warp from weft and explain plain, twill, and satin weave construction with a simple yarn interlacing sketch
Explain fabric shrinkage, grain distortion, and how they affect cutting accuracy
Your checkpoint
A drafted bodice and sleeve block in half scale plus a fibre identification table from burn tests on five samples
Garment Components, Plackets, Pockets, Collars and Sleeves & Sewing Tools, Equipment and Machine Maintenance
Construct three placket types (two-piece shirt, continuous, and zip fly) and compare their construction steps
Attach a collar with a stand, a patch pocket, and a set-in sleeve on practice fabric
Diagnose and correct five common machine faults such as skipped stitches, needle breakage, and thread breakage
Time each component operation and record the standard minute value for each
Explain the purpose of a feed-off-the-arm and overlock machine in garment assembly
Your checkpoint
A component sample set (three plackets, one collar, one patch pocket, one set-in sleeve) with a fault-diagnosis note and time record
Industrial Garment Production and Work Study & Quality Control, Inspection and Defect Analysis
Break a shirt or trouser into its operation sequence and draw a simple operation bulletin
Calculate SAM, efficiency, and hourly production target from given cycle times
Perform a method study on one operation and propose an improved motion sequence
Apply a four-point fabric inspection system to a sample piece and compute the points per 100 square yards
Classify ten common garment defects by cause (material, machine, operator, method) and state the corrective action
Your checkpoint
A one-page operation bulletin with SAM and efficiency calculations plus a defect analysis table of ten defects with root causes
Quality Control, Inspection and Defect Analysis & Care, Finishing, Pressing and Packaging
Prepare an AQL sampling plan for a given lot size and inspection level and state accept/reject criteria
Identify pressing equipment (steam iron, vacuum table, tunnel finisher) and the correct temperature and pressure setting for three fibre types
Demonstrate pressing of a collar, placket, and dart without shine or distortion
Explain fusing parameters (temperature, pressure, time) and test a fusible interlining bond
Describe packaging, folding, and labelling requirements for export shipment
Your checkpoint
A quality inspection report for a 50-piece lot using AQL tables plus a pressing and fusing parameter chart
Trade Safety, Occupational Health and Environment & Entrepreneurship, Costing and Workplace Communication
Identify machine guarding, needle guard, and puller safety devices and list the lockout procedure before needle change
List the ergonomic risk factors in a sewing workstation and propose three corrective measures
Explain the fire triangle, classes of fire, and the correct extinguisher for an electrical fire
Prepare a cost sheet for a garment including fabric, trims, labour, overhead, and profit margin
Draft a short business proposal for a small stitching unit with startup cost estimate
Your checkpoint
A cost sheet for one garment with a break-even calculation plus a one-page workplace safety checklist for a sewing floor
Entrepreneurship, Costing and Workplace Communication & Stitching Techniques, Seams and Stitches & Quality Control, Inspection and Defect Analysis
Practice workplace communication: write a work order, a defect report, and a customer complaint reply
Revise all ten domains using timed practice sets and record the score for each domain
Re-attempt every previously missed question and write the correct reasoning for each
Complete two full-length mock tests under exam timing conditions
Compile a one-page formula sheet covering SAM, efficiency, fabric consumption, and costing
Your checkpoint
Two completed mock test score sheets with a domain-wise error log and a one-page formula revision sheet
Milestones
Week 2: Can sew all six seam types to acceptable quality and explain tension adjustment without notes
Week 4: Can construct plackets, collar, pocket, and sleeve components and diagnose five machine faults correctly
Week 6: Can compute AQL accept/reject decisions and press three fibre types without damage
Week 8: Scores at least 70% on both full-length mock tests with no domain below 50%