Maharashtra HSC Automobile Technology - Vocational (MSBSHSE) study plan
Maharashtra HSC Automobile Technology - Vocational (MSBSHSE) · Give each week a clear focus.
8 weeks · About 7 hours per week
Automobile Chassis and Body Systems & Transmission, Steering, Suspension and Braking Systems
Label every major chassis type (ladder frame, monocoque, backbone) and body construction term on a hand-drawn diagram from memory
Trace the complete power flow from engine to road wheel for a front-engine rear-wheel-drive layout and a front-wheel-drive transaxle layout, naming each component in order
Explain the function of the clutch, gearbox, propeller shaft, universal joint, differential and final drive in one written paragraph each
Identify steering geometry terms (caster, camber, toe-in, kingpin inclination) and state the effect of each on tyre wear and handling
Your checkpoint
A one-page labelled chassis-and-driveline schematic plus a 15-term glossary in your own words, self-quizzed to 90% recall
Automotive Engines: Construction and Working & Transmission, Steering, Suspension and Braking Systems
Describe the four-stroke cycle for petrol and diesel engines, stating valve positions, piston direction and what happens to pressure and temperature in each stroke
Compare SI and CI combustion, carburettor versus fuel injection, and naturally aspirated versus turbocharged induction
Sketch and label the main engine components: cylinder block, head, piston, rings, gudgeon pin, connecting rod, crankshaft, camshaft, flywheel, valves and timing drive
Explain valve timing, firing order and why multi-cylinder engines need a firing order
Describe the construction and working of a suspension system (leaf spring, coil spring, MacPherson strut) and a braking system (drum and disc)
Your checkpoint
A written 2-page engine-and-running-gear note with four-stroke diagrams for both petrol and diesel, checked against your textbook for errors
Transmission, Steering, Suspension and Braking Systems & Automotive Engines: Construction and Working
Explain the working of a manual gearbox, torque converter automatic and continuously variable transmission, and state where each is used
Describe the differential's action on a turn and why a differential is needed
Explain bleeding of hydraulic brakes and adjustment of a drum brake, listing the steps in order
Describe the function of the steering gearbox, steering linkage and power steering assistance
Diagnose three given symptom sets (e.g. vehicle pulls to one side, brake pedal spongy, gear slips under load) and name the most likely cause for each
Your checkpoint
A symptom-to-cause table of at least 12 fault scenarios covering transmission, steering, suspension and brakes
Automotive Electrical and Electronic Systems & Vehicle Maintenance, Servicing and Troubleshooting
Trace the complete starting and charging circuit from battery through ignition switch, starter solenoid, alternator and regulator, and explain each component's role
Explain the function of the battery, ignition coil, distributor or coil-on-plug system, spark plug heat range and headlamp and indicator circuits
Describe the purpose of fuses, relays and the earth return, and read a simple wiring diagram to locate a fault
List the items in a scheduled service (oil and filter, coolant, brake fluid, tyre rotation, belt tension, battery terminals) with the reason for each
Apply a structured troubleshooting sequence (confirm symptom, inspect, test, isolate, rectify, re-verify) to one electrical and one mechanical fault
Your checkpoint
A hand-drawn starting-and-charging circuit diagram with a 10-step diagnostic checklist for a no-crank fault
Vehicle Maintenance, Servicing and Troubleshooting & Automotive Materials, Measurement and Workshop Practice
Demonstrate correct use of vernier caliper, micrometer and feeler gauge, and state the least count of each
Explain limits, fits and tolerances (clearance, interference, transition) and give one automotive example of each
Describe properties and typical uses of cast iron, steel, aluminium alloy, brass, rubber and composite materials in a vehicle
Perform and record five measurements (e.g. cylinder bore, brake disc thickness, valve clearance) with units and reading to the correct precision
Write a service report for a vehicle covering checks done, measurements taken and recommendations
Your checkpoint
A measurement record sheet with five readings, least counts and a short service report
Vehicle Maintenance, Servicing and Troubleshooting & Auto Workshop Safety, Tools and Equipment
Explain the safe use of a hydraulic jack, jack stands, wheel chocks and a two-post lift, and the order in which they are used
Identify the hazard and control for fire, fuel vapour, battery acid, exhaust gas, high-voltage hybrid systems and rotating parts
Describe the correct use of torque wrench, impact wrench, pullers, bearing press and lifting equipment
List first-aid and firefighting steps for a workshop fuel fire and an acid splash
Explain the purpose of PPE and workshop ventilation, and the disposal route for used oil, coolant and batteries
Your checkpoint
A workshop safety and tool-use checklist of at least 20 items, including a hazard-control column
Vehicle Technology, Emission Control and Environmental Aspects & Automotive Electrical and Electronic Systems
Name the main exhaust pollutants (CO, HC, NOx, particulates, CO2) and state their source and health or environmental effect
Explain the working of catalytic converter, EGR, PCV, evaporative emission control and particulate filter
Describe how an electronic control unit uses sensors (oxygen, MAP, coolant temperature, crank position) to control fuelling and ignition
Explain Bharat Stage emission norms and the difference between BS-IV and BS-VI limits in outline
State the role of periodic inspection and maintenance (PUC certificate) in controlling emissions
Your checkpoint
A one-page emission-control summary with a pollutant-source-effect table and a labelled closed-loop injection block diagram
Practical / Project Work and Viva Voce & Automobile Chassis and Body Systems & Vehicle Maintenance, Servicing and Troubleshooting
Assemble a project or practical file covering at least four workshop jobs with aim, tools, procedure, observation and conclusion
Rehearse viva answers on chassis, engine, transmission, electrical and safety topics, speaking each answer aloud in under two minutes
Take two full-length timed mock tests and review every wrong answer to its source topic
Revisit your weakest two domains using the symptom-to-cause table and measurement sheet from earlier weeks
Prepare a one-page formula and terminology revision sheet for the final day
Your checkpoint
A complete practical/project file plus a scored mock-test review log showing improvement between the two attempts
Milestones
Week 2: Can draw and label the four-stroke cycle for petrol and diesel and name all major engine components without notes
Week 4: Scores at least 70% on a self-made 30-question test covering Domains 1, 2 and 3, and can trace the starting circuit from memory
Week 6: Completes five measurements with correct least counts and passes a spoken safety-and-tools quiz with no critical errors
Week 8: Practical file is complete, both mock tests are finished within time, and the second mock score is higher than the first