MPPSC SES Mechanical study materials
MPPSC SES Mechanical study resources

MPPSC SES Mechanical study plan

MPPSC SES Mechanical · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Engineering Mechanics and Strength of Materials & Fluid Mechanics and Fluid Machinery

  • Derive and apply equilibrium equations for beams, trusses and frames, solving at least 20 numerical problems on reactions, shear force and bending moment diagrams.

  • Compute principal stresses, Mohr's circle values and combined bending-plus-torsion stresses for shafts and pressure vessels.

  • State and apply Bernoulli's equation, continuity and momentum equations to pipe-flow and nozzle problems with head-loss terms.

  • Build a one-page formula sheet linking beam bending, torsion, principal stress and pipe-flow energy equations with unit conventions.

Your checkpoint

A solved problem set of 25 mixed strength-of-materials and fluid-statics/dynamics numericals with worked steps and a verified formula sheet.

Week 2

Fluid Mechanics and Fluid Machinery & Thermodynamics, Heat Transfer and Energy Systems

  • Analyse flow through venturimeter, orifice meter and pitot tube, computing discharge coefficients and error sources.

  • Classify pumps and turbines, and calculate specific speed, efficiency and cavitation margins for a Pelton wheel and a centrifugal pump.

  • Apply the first and second laws of thermodynamics to closed and open systems, including steady-flow energy equation problems.

  • Solve Rankine cycle and Brayton cycle problems computing thermal efficiency, work ratio and specific steam consumption.

Your checkpoint

A comparison table plus worked numericals for one pump and one turbine selection scenario, and one complete Rankine cycle calculation.

Week 3

Thermodynamics, Heat Transfer and Energy Systems & Manufacturing Processes and Production Engineering

  • Solve conduction, convection and radiation heat-transfer problems using thermal resistance networks, fins and LMTD for heat exchangers.

  • Compute dimensionless numbers (Reynolds, Nusselt, Prandtl, Grashof) and justify which convection correlation applies.

  • Explain and compare casting processes, deriving solidification time from Chvorinov's rule for riser design.

  • Describe metal forming operations, computing forging load, rolling draft limits and extrusion force estimates.

Your checkpoint

A heat-exchanger design calculation (LMTD and effectiveness-NTU cross-checked) plus a casting riser sizing calculation with stated assumptions.

Week 4

Manufacturing Processes and Production Engineering & Theory of Machines and Mechanical Vibrations

  • Classify machining operations and calculate cutting speed, feed, depth of cut, material removal rate and tool life using Taylor's equation.

  • Explain welding processes, defects and inspection methods, and compute heat input for arc welding.

  • Construct velocity and acceleration diagrams for slider-crank and four-bar mechanisms, and determine instant centres.

  • Derive cam follower displacement for simple harmonic and cycloidal motion and identify interference conditions in gears.

Your checkpoint

A timed 40-question sectional test on manufacturing and theory of machines scored above 60 percent, with every wrong answer reworked.

Week 5

Design of Machine Elements & Materials Science and Metallurgy

  • Design shafts, keys, couplings and bolted joints under static and fatigue loading using stress concentration and factor-of-safety logic.

  • Select and size rolling-contact and sliding bearings from load ratings and life equations.

  • Design helical and spur gear pairs on bending and surface fatigue criteria, and size belts and springs.

  • Interpret iron-carbon diagram, TTT curves and heat-treatment schedules, and relate microstructure to hardness and toughness.

Your checkpoint

A complete design sheet for one shaft-bearing-gear assembly including material selection justification, and a one-page heat-treatment selection guide.

Week 6

Industrial Engineering and Production Management & Engineering Mathematics and Basic Engineering Sciences

  • Apply forecasting methods (moving average, exponential smoothing), EOQ, ABC analysis and inventory models to numerical cases.

  • Solve linear programming problems graphically and by simplex, and interpret assignment and transportation solutions.

  • Compute work-study metrics: standard time, allowances, learning curves and productivity indices.

  • Review engineering mathematics essentials: linear algebra, differential equations, Laplace transforms and probability distributions, solving 15 short problems.

Your checkpoint

A worked operations-research and forecasting problem set of 15 numericals plus a one-page standard-time computation example.

Week 7

General Studies, Aptitude and Engineering Ethics & Theory of Machines and Mechanical Vibrations

  • Practise reasoning, data interpretation and quantitative aptitude sets under a 30-minute time limit per set.

  • Summarise core general-studies areas relevant to the exam, including Indian polity fundamentals, economy basics and current engineering-policy developments.

  • State engineering ethics principles and apply them to at least five realistic conflict-of-interest and safety scenarios.

  • Revise mechanical vibrations: natural frequency of single-degree systems, damping ratio, logarithmic decrement and vibration isolation.

Your checkpoint

An ethics and aptitude log of 50 solved items with short justifications, plus a vibration formula card with three solved examples.

Week 8

Engineering Mechanics and Strength of Materials & Fluid Mechanics and Fluid Machinery & Thermodynamics, Heat Transfer and Energy Systems & Manufacturing Processes and Production Engineering

  • Re-attempt all previously wrong questions from weeks 1 to 7 and confirm each error cause is eliminated.

  • Take two full-length mock tests under exam timing and analyse section-wise accuracy and time per question.

  • Consolidate all formula sheets into a single revision document of no more than 15 pages.

  • Identify the three weakest sub-topics from mock analysis and close each with a targeted 20-question drill.

Your checkpoint

Two completed mock tests with an error-analysis sheet and a final 15-page consolidated revision document.

Milestones

Week 2: Can solve a beam bending, a principal stress and a pump specific-speed numerical correctly in under 8 minutes each without notes.

Week 4: Scores at least 60 percent on the 40-question manufacturing and theory-of-machines sectional test, with all errors reworked.

Week 6: Completes the design sheet and operations-research set, and can state the iron-carbon phase transformations and heat-treatment schedules from memory.

Week 8: Full-length mock scores show improvement over the week-4 sectional baseline, with no domain below 50 percent accuracy and all wrong answers logged.