WBBSE Madhyamik Vocational Automobile study materials
WBBSE Madhyamik Vocational Automobile study resources

WBBSE Madhyamik Vocational Automobile study plan

WBBSE Madhyamik Vocational Automobile · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Automotive Engine Fundamentals & Automobile Workshop Safety and Tools

  • Identify and label the main components of a four-stroke petrol engine (cylinder block, piston, connecting rod, crankshaft, camshaft, valves) on a sketch you draw from memory

  • Describe the four strokes of both petrol and diesel cycles in sequence, stating what each valve is doing and why the diesel cycle has no spark plug

  • List ten workshop hazards (fuel spill, rotating shaft, hot exhaust, battery acid, jack collapse, etc.) and state one preventive action for each

  • Demonstrate the safe handling sequence for a hydraulic jack and axle stands, including where to place stands under a chassis

  • Explain the difference between a live axle and a dead axle and give one vehicle example of each

Your checkpoint

A hand-drawn engine cutaway diagram with at least 15 labelled parts plus a one-page hazard-and-prevention table covering ten hazards

Week 2

Automotive Engine Fundamentals & Automotive Materials and Measurement

  • Explain valve timing, valve overlap and tappet clearance, and state why clearance changes with engine temperature

  • Distinguish SI and CI combustion by compression ratio, fuel ignition method and typical air-fuel ratio

  • List the correct sequence of steps to measure a cylinder bore with a bore gauge and an outside micrometer, including zeroing the micrometer

  • Convert at least eight measurements between mm, cm and inch using the 25.4 mm = 1 inch factor without a calculator error

  • Name four engine component materials (cast iron block, aluminium alloy head, forged steel crankshaft, bronze bush) and give one property that justifies each choice

Your checkpoint

A measurement worksheet with eight worked unit conversions and a five-row material-selection table linking each material to a property and an engine part

Week 3

Fuel and Lubrication Systems & Vehicle Maintenance and Servicing

  • Trace the fuel path from tank to combustion chamber in a carburetted petrol engine and in a common-rail diesel, naming each component in order

  • Explain the function of the fuel filter, fuel pump and air cleaner and state one symptom of a clogged filter in each case

  • Describe the properties of engine oil (viscosity, viscosity index, detergency) and decode an SAE 15W-40 grade in your own words

  • Outline a 10,000 km periodic service checklist covering engine oil and filter, air filter, coolant, belts and tyre pressures

  • Explain why overfilling engine oil is harmful and what a milky emulsion on the dipstick indicates

Your checkpoint

A one-page fuel-flow diagram for both petrol and diesel systems plus a written 10,000 km service checklist with at least 12 checkpoints

Week 4

Transmission, Steering, and Suspension & Braking Systems and Vehicle Control

  • Explain the power flow through clutch, gearbox, propeller shaft and differential in a rear-wheel-drive vehicle, naming the function of each unit

  • Describe how a manual clutch engages and disengages, and state three signs of a worn clutch plate

  • Explain the purpose of wheel alignment (camber, caster, toe-in) and what happens to tyre wear if toe-in is incorrect

  • Compare disc and drum brakes in construction and state one advantage of each for a small car

  • Describe the bleeding sequence for a hydraulic brake system and explain why air in the lines makes the pedal spongy

  • Explain the role of the master cylinder, wheel cylinder and brake fluid in transmitting pedal force

Your checkpoint

A labelled driveline sketch from engine to wheel plus a comparison table of disc versus drum brakes with at least five points of difference

Week 5

Automotive Electrical and Electronics & Automotive Materials and Measurement

  • Identify the parts of a lead-acid battery (plates, separators, electrolyte, terminals) and state the correct procedure for checking specific gravity with a hydrometer

  • Explain the function of the starter motor, alternator and voltage regulator and give one failure symptom for each

  • Draw a simple lighting circuit with a battery, fuse, switch and bulb, and explain why a fuse rating must match the circuit

  • Use a multimeter to describe how you would test for continuity, measure battery voltage and check a charging voltage of about 13.8 to 14.4 V

  • Explain the difference between series and parallel circuits and why vehicle lamps are wired in parallel

Your checkpoint

A hand-drawn electrical circuit diagram with fuse and switch, plus a written six-step multimeter test procedure for battery and charging system

Week 6

Vehicle Maintenance and Servicing & Environmental and Work Ethics

  • List the correct sequence for an engine tune-up covering spark plug gap, ignition timing, idle speed and air filter

  • Describe how to diagnose a vehicle that cranks but does not start, listing at least five checks in a logical order

  • Explain the environmental harm of used engine oil, coolant and batteries and state the correct disposal route for each

  • Describe the four-gas exhaust analyser readings (CO, HC, CO2, O2) and what a high HC reading suggests

  • State five personal protective equipment items used in a workshop and one task that requires each

  • Explain why a mechanic must record and report a safety defect found on a customer vehicle even if it is not part of the job

Your checkpoint

A written diagnostic flow for a no-start complaint with at least five checks plus a waste-disposal and PPE table covering six items

Week 7

Braking Systems and Vehicle Control & Transmission, Steering, and Suspension & Automotive Electrical and Electronics

  • Explain how a steering rack converts rotary steering-wheel motion into linear movement of the track rods

  • Describe the construction of a leaf spring and a coil spring and state which is better suited to a light commercial vehicle and why

  • Explain the purpose of a shock absorber and describe what happens to a vehicle with worn shock absorbers

  • Describe the handbrake and parking brake mechanism and explain why it must not be relied on for emergency stopping

  • Explain the function of the horn, wiper motor and indicator flasher unit and state one common fault for each

  • Outline how you would check tyre tread depth and explain the legal minimum and why bald tyres are dangerous

Your checkpoint

A steering and suspension component map with at least ten labelled parts plus written answers to the tyre and parking-brake questions

Week 8

Automobile Workshop Safety and Tools & Automotive Engine Fundamentals & Fuel and Lubrication Systems & Transmission, Steering, and Suspension & Braking Systems and Vehicle Control & Automotive Electrical and Electronics & Vehicle Maintenance and Servicing & Automotive Materials and Measurement & Environmental and Work Ethics

  • Revise all nine domains by answering 60 mixed practice questions and logging every wrong answer with the correct fact

  • Re-draw from memory the engine diagram, driveline sketch, fuel-flow diagram and lighting circuit without referring to earlier notes

  • Explain aloud, in under three minutes each, ten core concepts such as valve overlap, clutch slip, brake bleeding and fuse rating

  • Review your error log and re-test the three weakest domains until you score at least 80 percent on each

Your checkpoint

A completed error log of at least 60 practice questions with corrections, plus a timed 30-question mock test scored and reviewed

Milestones

Week 2: You can sketch a four-stroke engine with 15 labelled parts and explain valve timing and tappet clearance without notes

Week 4: You can trace power flow from engine to wheel and explain disc versus drum brakes with at least five differences

Week 6: You can draw a fused lighting circuit, describe a six-step multimeter test and state the disposal route for oil, coolant and batteries

Week 8: You score at least 80 percent on a timed 30-question mixed mock and have a written error log covering every wrong answer