WBBSE Madhyamik Vocational Automobile study plan
WBBSE Madhyamik Vocational Automobile · Give each week a clear focus.
8 weeks · About 6 hours per week
Automotive Engine Fundamentals & Automobile Workshop Safety and Tools
Identify and label the main components of a four-stroke petrol engine (cylinder block, piston, connecting rod, crankshaft, camshaft, valves) on a sketch you draw from memory
Describe the four strokes of both petrol and diesel cycles in sequence, stating what each valve is doing and why the diesel cycle has no spark plug
List ten workshop hazards (fuel spill, rotating shaft, hot exhaust, battery acid, jack collapse, etc.) and state one preventive action for each
Demonstrate the safe handling sequence for a hydraulic jack and axle stands, including where to place stands under a chassis
Explain the difference between a live axle and a dead axle and give one vehicle example of each
Your checkpoint
A hand-drawn engine cutaway diagram with at least 15 labelled parts plus a one-page hazard-and-prevention table covering ten hazards
Automotive Engine Fundamentals & Automotive Materials and Measurement
Explain valve timing, valve overlap and tappet clearance, and state why clearance changes with engine temperature
Distinguish SI and CI combustion by compression ratio, fuel ignition method and typical air-fuel ratio
List the correct sequence of steps to measure a cylinder bore with a bore gauge and an outside micrometer, including zeroing the micrometer
Convert at least eight measurements between mm, cm and inch using the 25.4 mm = 1 inch factor without a calculator error
Name four engine component materials (cast iron block, aluminium alloy head, forged steel crankshaft, bronze bush) and give one property that justifies each choice
Your checkpoint
A measurement worksheet with eight worked unit conversions and a five-row material-selection table linking each material to a property and an engine part
Fuel and Lubrication Systems & Vehicle Maintenance and Servicing
Trace the fuel path from tank to combustion chamber in a carburetted petrol engine and in a common-rail diesel, naming each component in order
Explain the function of the fuel filter, fuel pump and air cleaner and state one symptom of a clogged filter in each case
Describe the properties of engine oil (viscosity, viscosity index, detergency) and decode an SAE 15W-40 grade in your own words
Outline a 10,000 km periodic service checklist covering engine oil and filter, air filter, coolant, belts and tyre pressures
Explain why overfilling engine oil is harmful and what a milky emulsion on the dipstick indicates
Your checkpoint
A one-page fuel-flow diagram for both petrol and diesel systems plus a written 10,000 km service checklist with at least 12 checkpoints
Transmission, Steering, and Suspension & Braking Systems and Vehicle Control
Explain the power flow through clutch, gearbox, propeller shaft and differential in a rear-wheel-drive vehicle, naming the function of each unit
Describe how a manual clutch engages and disengages, and state three signs of a worn clutch plate
Explain the purpose of wheel alignment (camber, caster, toe-in) and what happens to tyre wear if toe-in is incorrect
Compare disc and drum brakes in construction and state one advantage of each for a small car
Describe the bleeding sequence for a hydraulic brake system and explain why air in the lines makes the pedal spongy
Explain the role of the master cylinder, wheel cylinder and brake fluid in transmitting pedal force
Your checkpoint
A labelled driveline sketch from engine to wheel plus a comparison table of disc versus drum brakes with at least five points of difference
Automotive Electrical and Electronics & Automotive Materials and Measurement
Identify the parts of a lead-acid battery (plates, separators, electrolyte, terminals) and state the correct procedure for checking specific gravity with a hydrometer
Explain the function of the starter motor, alternator and voltage regulator and give one failure symptom for each
Draw a simple lighting circuit with a battery, fuse, switch and bulb, and explain why a fuse rating must match the circuit
Use a multimeter to describe how you would test for continuity, measure battery voltage and check a charging voltage of about 13.8 to 14.4 V
Explain the difference between series and parallel circuits and why vehicle lamps are wired in parallel
Your checkpoint
A hand-drawn electrical circuit diagram with fuse and switch, plus a written six-step multimeter test procedure for battery and charging system
Vehicle Maintenance and Servicing & Environmental and Work Ethics
List the correct sequence for an engine tune-up covering spark plug gap, ignition timing, idle speed and air filter
Describe how to diagnose a vehicle that cranks but does not start, listing at least five checks in a logical order
Explain the environmental harm of used engine oil, coolant and batteries and state the correct disposal route for each
Describe the four-gas exhaust analyser readings (CO, HC, CO2, O2) and what a high HC reading suggests
State five personal protective equipment items used in a workshop and one task that requires each
Explain why a mechanic must record and report a safety defect found on a customer vehicle even if it is not part of the job
Your checkpoint
A written diagnostic flow for a no-start complaint with at least five checks plus a waste-disposal and PPE table covering six items
Braking Systems and Vehicle Control & Transmission, Steering, and Suspension & Automotive Electrical and Electronics
Explain how a steering rack converts rotary steering-wheel motion into linear movement of the track rods
Describe the construction of a leaf spring and a coil spring and state which is better suited to a light commercial vehicle and why
Explain the purpose of a shock absorber and describe what happens to a vehicle with worn shock absorbers
Describe the handbrake and parking brake mechanism and explain why it must not be relied on for emergency stopping
Explain the function of the horn, wiper motor and indicator flasher unit and state one common fault for each
Outline how you would check tyre tread depth and explain the legal minimum and why bald tyres are dangerous
Your checkpoint
A steering and suspension component map with at least ten labelled parts plus written answers to the tyre and parking-brake questions
Automobile Workshop Safety and Tools & Automotive Engine Fundamentals & Fuel and Lubrication Systems & Transmission, Steering, and Suspension & Braking Systems and Vehicle Control & Automotive Electrical and Electronics & Vehicle Maintenance and Servicing & Automotive Materials and Measurement & Environmental and Work Ethics
Revise all nine domains by answering 60 mixed practice questions and logging every wrong answer with the correct fact
Re-draw from memory the engine diagram, driveline sketch, fuel-flow diagram and lighting circuit without referring to earlier notes
Explain aloud, in under three minutes each, ten core concepts such as valve overlap, clutch slip, brake bleeding and fuse rating
Review your error log and re-test the three weakest domains until you score at least 80 percent on each
Your checkpoint
A completed error log of at least 60 practice questions with corrections, plus a timed 30-question mock test scored and reviewed
Milestones
Week 2: You can sketch a four-stroke engine with 15 labelled parts and explain valve timing and tappet clearance without notes
Week 4: You can trace power flow from engine to wheel and explain disc versus drum brakes with at least five differences
Week 6: You can draw a fused lighting circuit, describe a six-step multimeter test and state the disposal route for oil, coolant and batteries
Week 8: You score at least 80 percent on a timed 30-question mixed mock and have a written error log covering every wrong answer