WBCHSE HS Vocational Automobile study materials
WBCHSE HS Vocational Automobile study resources

WBCHSE HS Vocational Automobile study plan

WBCHSE HS Vocational Automobile · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Engine Systems and Overhauling & Automobile Fundamentals and Workshop Safety

  • Sequence the four strokes of a four-stroke SI engine and the corresponding piston, valve and ignition events, sketching each stroke from memory

  • Distinguish petrol (SI) and diesel (CI) combustion and list the major components of each engine system (fuel, cooling, lubrication, intake and exhaust)

  • Identify and name at least 25 workshop hand tools and safety equipment, stating the correct use and one misuse of each

  • Demonstrate and write down the safe procedure for jacking, supporting and working under a raised vehicle, plus fire-extinguisher and PPE rules

  • Classify the main engine sub-assemblies (cylinder head, block, piston-rod assembly, crankshaft, valve train) and state the function of each

Your checkpoint

A labelled hand-drawn cross-section of a four-stroke engine with all strokes annotated, plus a one-page workshop safety checklist covering tools, lifting and PPE

Week 2

Engine Systems and Overhauling

  • Explain the construction and function of cylinder head, cylinder block, piston, piston rings, gudgeon pin, connecting rod, crankshaft and flywheel

  • Describe valve timing, valve clearance and the purpose of the camshaft and valve train, and state typical valve-clearance checking steps

  • Outline the cooling system (radiator, thermostat, water pump, coolant flow) and lubricating system (oil pump, filter, galleries) with component functions

  • List the standard steps for engine removal, dismantling, inspection, reassembly and refitting, including torque-sequence and marking practices

  • Diagnose three common engine faults (overheating, low oil pressure, excessive oil consumption) from symptoms to likely causes

Your checkpoint

A step-by-step engine overhaul procedure sheet with torque-sequence notes and a fault-symptom-cause table for at least six engine faults

Week 3

Transmission, Steering and Suspension Systems

  • Explain the function and construction of clutch, gearbox, propeller shaft, universal joint, differential and final drive, and trace the power flow from engine to wheels

  • Compare manual and automatic transmission layouts and describe the role of the torque converter

  • Describe steering geometry terms (camber, caster, toe-in, king-pin inclination) and their effect on tyre wear and steering feel

  • Explain suspension types (leaf spring, coil spring, MacPherson strut, wishbone) and the function of shock absorbers

  • Identify common transmission and steering faults and match each to a component-level cause

Your checkpoint

A driveline power-flow diagram from clutch to wheels with a one-paragraph explanation per component, plus a steering-geometry terms glossary

Week 4

Braking Systems and Vehicle Dynamics & Automotive Materials, Tools and Measuring Instruments

  • Compare drum and disc brake construction and explain hydraulic braking, master cylinder, wheel cylinder, brake fluid and bleeding procedure

  • Describe the role of ABS, parking brake and brake proportioning in vehicle control, and explain fade and its causes

  • Explain vehicle dynamics basics: weight transfer under braking and cornering, stopping distance factors, and tyre grip limits

  • Identify and correctly use measuring instruments: vernier caliper, micrometer, dial gauge, feeler gauge, torque wrench and tyre-pressure gauge

  • Select appropriate materials for engine and chassis components (cast iron, aluminium alloy, steel grades, composite) and justify each choice

Your checkpoint

A brake-system fault-and-bleeding procedure sheet plus a measuring-instrument record sheet showing at least five readings taken with correct technique and units

Week 5

Automotive Electrical and Electronic Systems

  • Explain the battery, starter motor, alternator and charging circuit, and trace current flow during cranking and charging

  • Describe ignition systems (conventional and electronic) and the function of spark plugs, coils and ignition timing

  • Identify lighting, horn, wiper, indicator and instrument-cluster circuits and the purpose of fuses, relays and switches

  • Explain the role of sensors and actuators (crank, cam, oxygen, temperature, throttle position) in engine management and list common ECU inputs and outputs

  • Practice safe electrical testing: multimeter voltage, resistance and continuity checks, and correct battery charging and jump-starting procedure

Your checkpoint

A hand-drawn vehicle electrical schematic covering battery, starter, alternator, fuse box and one lighting circuit, with a written safe-testing procedure

Week 6

Vehicle Diagnostics, Servicing and Maintenance & Automotive Electrical and Electronic Systems

  • Build a preventive-maintenance schedule listing service intervals for oil, filters, coolant, brake fluid, belts, tyres and battery checks

  • Apply a structured diagnostic method (symptom, verify, isolate, test, repair, confirm) to at least three electrical and three mechanical faults

  • Interpret common diagnostic trouble codes and explain how scan tools read live sensor data

  • Perform and document a pre-delivery inspection checklist covering fluids, lights, brakes, tyres and road test

  • Explain emission-control components (catalytic converter, PCV, EGR) and their role in passing emission checks

Your checkpoint

A completed vehicle service and diagnostic report for one practice vehicle or simulated case, including symptom log, tests performed, DTC interpretation and final recommendation

Week 7

Entrepreneurship, Employability and Trade Practice & Automobile Fundamentals and Workshop Safety

  • Explain the legal and safety obligations of a small auto workshop: waste oil disposal, PPE, lifting safety and record keeping

  • Draft a simple business plan for a two-bay service workshop covering services offered, pricing basis, tools required and break-even estimate

  • Prepare a customer communication script for explaining a fault, quoting cost and handling a complaint professionally

  • Write a CV and cover letter for an automotive technician role, listing trade skills and certifications

  • Describe the roles and responsibilities of a technician, service advisor and workshop supervisor, and the importance of job cards and invoicing

Your checkpoint

A one-page workshop business plan plus a sample job card and invoice for a routine service, and a drafted technician CV

Week 8

Engine Systems and Overhauling & Transmission, Steering and Suspension Systems & Braking Systems and Vehicle Dynamics & Automotive Electrical and Electronic Systems & Vehicle Diagnostics, Servicing and Maintenance & Automotive Materials, Tools and Measuring Instruments & Automobile Fundamentals and Workshop Safety & Entrepreneurship, Employability and Trade Practice

  • Revise all eight domains using a self-made one-page summary sheet per domain, prioritising engine, transmission and electrical

  • Complete at least 120 practice questions across all domains under timed conditions and log every wrong answer with the correct reasoning

  • Re-demonstrate the five most error-prone practical skills (torque sequence, brake bleeding, multimeter use, valve clearance, measuring with micrometer) and self-assess

  • Recite the key formulas, definitions and safety rules from memory in a 30-minute self-test

  • Plan exam-day strategy: question order, time allocation per section and how to handle multi-part practical questions

Your checkpoint

A timed mock-test score sheet with error log and a completed set of eight domain summary sheets used for final revision

Milestones

Week 2: Can explain the full four-stroke cycle and name every major engine component and its function without notes; engine overhaul procedure sheet reviewed and complete

Week 4: Can trace power flow from engine to wheels and state all four steering-geometry terms with their effects; can take five measuring-instrument readings within tolerance

Week 6: Can follow the six-step diagnostic method on an unseen fault and correctly interpret at least three DTCs; service report completed for one practice case

Week 8: Scores at least 70% on the timed 120-question mock test with all eight domain summary sheets completed and the error log reviewed