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First shift, no marked walkway

IOSH Working Safely · Put your knowledge to work in context.

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First shift, no marked walkway

The warehouse you work in employs 12 permanent staff and hires agency pickers for the 6 a.m. shift. You have just finished a 20-minute induction covering fire exits, the canteen and how to clock in. Your first job is to collect three pallets of boxed stock from aisle 7, which has no marked pedestrian walkway. Forklift trucks reverse out of the racking without a banksman and there is a blind corner at the end of the aisle. The regular supervisor is on leave and the shift leader tells you to "just get on with it, everyone does it". A second agency picker who started the same day asks you whether you think it is safe. Nothing about pedestrian routes has been written down, and there is no traffic management plan on the noticeboard. You are keen not to make trouble in your first week and you need the work.

1. What should you and the other new picker do before entering aisle 7?

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Stop and do not copy the custom and practice. The reasoning runs in four steps:

  1. Recognise the hazard - moving forklifts, a blind corner and no separation between people and vehicles. A pedestrian struck by a truck is a serious-injury event, not a nuisance.
  2. Ask for a safe route - the shift leader is the person in control of the task on the day. Request the designated crossing or an agreed exclusion arrangement (for example, the truck driver confirms the aisle is clear before you enter).
  3. Escalate if refused - report to the site manager or the safety representative in writing, so the missing traffic plan is on record.
  4. Say no to the unsafe instruction. You cannot be disciplined for raising a genuine safety concern, and "everyone does it" is not a control measure. The fact nothing has gone wrong yet is luck, not evidence of safety.

2. Whose responsibility is it to make the aisle safe, and why is the new picker not simply 'responsible for their own safety'?

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The employer carries the primary duty, and in an agency arrangement both the host warehouse and the agency share it. The host controls the premises and the work, so it must provide safe traffic routes, separation of vehicles and pedestrians, information, training and adequate supervision. The shift leader's instruction shows the supervision gap.

The individual duty is real but narrower: take reasonable care of yourself and others, co-operate with safety arrangements, and report hazards you cannot fix. It is not a transfer of responsibility. A worker on their first shift, with a 20-minute induction, has neither the knowledge nor the authority to design a traffic management plan. Working safely means the organisation builds the safe way into the job and the worker follows and challenges it - not that each person is left to survive on their own judgement.

3. On the second day a pallet is knocked over by a truck in aisle 7 but nobody is hurt. Explain why this should be reported and what it tells you about the warehouse's safety performance.

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This is a near miss: an unplanned event that could have caused harm but did not. It should be reported because it is free information - it shows that the separation between trucks and people has already failed once, and the next occurrence may involve a person rather than a pallet.

Reporting it creates three things: a record (evidence for the manager that the traffic plan is needed now, not after an injury), a trigger for investigation (was it speed, the blind corner, poor lighting, an untrained driver?), and a measure of safety culture (if the report is welcomed, others will report too; if it is brushed off, the near-miss book will stay empty and real warnings will be lost).

A site with no reported near misses and known unsafe practice is not a safe site - it is a site that is not listening.