ISO 9001 LI study plan
ISO 9001 LI · Give each week a clear focus.
8 weeks · About 7 hours per week
Fundamental principles and concepts of a quality management system
Explain the seven quality management principles and give one concrete QMS practice that operationalises each principle in a real organisation.
Draw the PDCA cycle and map each ISO 9001:2015 clause group (4 to 10) onto the correct PDCA phase, stating one requirement per clause group.
Distinguish the process approach from a procedure-based approach, and identify process inputs, outputs, sequence, interaction, criteria and performance indicators for a chosen process.
Describe risk-based thinking and locate where the standard requires it, specifically clauses 4.1, 5.1.2, 6.1, 8.1, 9.1.3 and 10.2.
Classify documented information as mandatory under the standard versus organisation-determined, quoting the clause that requires each mandatory item.
Your checkpoint
A one-page process map of a fictional manufacturer with 6-8 identified processes, each showing inputs, outputs, owner and one performance indicator, plus a clause-to-PDCA crosswalk table.
Fundamental principles and concepts of a quality management system & Initiation of a QMS implementation
Conduct a context analysis using PESTLE and SWOT and convert the outputs into external and internal issues relevant to the QMS.
Identify interested parties, their relevant requirements and which of those the organisation adopts, and record the monitoring method for each.
Determine and justify the QMS scope, including any exclusion with a written justification that does not compromise conformity of products or services.
Build an implementation business case covering sponsor, budget, governance, timeline and expected benefits, and define the implementation team RACI.
Define the QMS implementation project structure: steering committee, process owners, working groups and reporting cadence.
Your checkpoint
An initiation pack containing a context and interested-party register with at least 8 issues and 6 parties, a justified scope statement, and a one-page project charter with RACI and a 12-week milestone plan.
Planning of a QMS implementation based on ISO 9001
Derive risks and opportunities directly from the week-2 context and interested-party registers, and address each with a planned action.
Write five measurable quality objectives using SMART criteria, each with a baseline, target, deadline, owner, monitoring method and reporting frequency.
Plan changes to the QMS in line with clause 6.3, stating purpose, consequences, resource needs, responsibility and authority.
Determine the resources, competence, infrastructure and environment needed to execute the implementation plan, and set the acceptance criteria for each.
Sequence the implementation activities so that documented information, process controls and measurement are built in a logical dependency order.
Your checkpoint
A planning pack with a scored risk and opportunity register of at least 10 entries, five SMART quality objectives, and a Gantt-style implementation schedule with owners and dependencies.
Implementation of a QMS based on ISO 9001
Draft a quality policy that is appropriate to purpose and context, provides a framework for setting objectives, and commits to applicable requirements and continual improvement.
Assign QMS roles, responsibilities and authorities so that every clause requiring an assigned responsibility has a named owner.
Build a competence matrix for all roles affecting quality and identify gaps with a training and evaluation plan.
Design an internal and external communication plan covering what, when, with whom and how for QMS-relevant information.
Establish documented information control rules for creation, approval, distribution, version control, retention and disposal.
Your checkpoint
A leadership and support pack with signed-off policy, an organisation chart annotated with QMS responsibilities, a competence matrix for at least 10 roles, and a master list of required documented information with owners and retention periods.
Implementation of a QMS based on ISO 9001
Translate each operational clause (8.1 to 8.7) into a written control description covering criteria, resources, records and monitoring.
Design an external provider evaluation, selection, monitoring and re-evaluation process, including the criteria applied.
Define design and development controls, or document justified non-applicability, including review, verification, validation and change control.
Specify release and acceptance controls, including who authorises release, what evidence is retained and how traceability is maintained.
Establish a nonconforming output process covering identification, segregation, correction, rework, concession and notification to customers where relevant.
Your checkpoint
An operations control manual with one control sheet per clause 8.1 to 8.7, each listing the process criteria, responsible role, retained record and at least one indicator, plus a supplier evaluation scorecard template.
Monitoring and measurement of a QMS based on ISO 9001
Define monitoring, measurement, analysis and evaluation methods for each quality objective, including data source, frequency and evaluation criteria.
Establish calibration and measurement traceability controls under clause 7.1.5, including what to do when measuring equipment is found unfit for purpose.
Write a risk-based internal audit programme for a full 12-month cycle covering all clauses, shifts, sites and processes.
Conduct a mock internal audit of two processes using a checklist, record at least three findings with objective evidence, and classify each against the standard.
Prepare a management review agenda and inputs covering every clause 9.3.2 element, and define the outputs expected under 9.3.3.
Your checkpoint
An internal audit report with audit plan, checklist, three evidence-based findings and an opening/closing meeting record, plus a management review pack addressing all 9.3.2 inputs.
Continual improvement of a QMS based on ISO 9001 & Preparation for a QMS certification audit
Process a nonconformity end to end: contain, determine root cause with 5-Whys and Ishikawa, implement correction and corrective action, and verify effectiveness.
Build a continual improvement register with at least five improvement opportunities, each with an owner, baseline metric and expected benefit.
Explain the certification audit process flow: application, contract, stage 1 readiness review, stage 2 conformity assessment, certification decision, surveillance and recertification.
Distinguish major and minor nonconformities, and describe the corrective action submission and verification timelines a certification body typically applies.
Complete a clause-by-clause gap analysis of a sample organisation scoring each clause on a 0-3 maturity scale.
Your checkpoint
A corrective action record with documented root cause analysis and effectiveness check, a continual improvement register with five entries, and a completed gap analysis covering all clauses 4 to 10 with a prioritised closure list.
Preparation for a QMS certification audit & Fundamental principles and concepts of a quality management system
Run a mock stage 1 audit to confirm documentation adequacy, scope, process identification and readiness for stage 2.
Run a mock stage 2 audit covering at least six clauses, answering auditor questions in role and recording the evidence you would present.
Close every open gap from week 7 and update the evidence register so that no major gap remains.
Complete three timed 60-question practice papers and analyse wrong answers by domain to target the weakest two domains.
Rehearse the audit-day logistics: document pack, interview schedule, escort roles, opening meeting roles and nonconformity response protocol.
Your checkpoint
A certification readiness file containing the stage 1 and stage 2 mock audit reports, a gap closure log showing zero open major findings, and a practice-exam score sheet with all domains at or above 70 percent.
Milestones
Week 2: Explain, without notes, the seven principles and the PDCA-to-clause map, and show a scope statement whose exclusion justification withstands three probing questions.
Week 4: Score at least 70 percent on a closed-book 40-question self-test covering domains 1 to 3, and present the policy and objectives as a coherent pair with no contradiction.
Week 6: Deliver a mock internal audit with findings that cite clause, objective evidence and requirement, and complete a management review agenda with no 9.3.2 input missing.
Week 8: Achieve at least 75 percent on a full timed 100-question mock exam with no domain below 70 percent, and demonstrate a gap closure log with zero open major findings.