PEP key terms
PEP · Get comfortable with the vocabulary.
- Stress concentration factor (Kt)
- Related: Fatigue limit, Stress intensity factor
A multiplier that expresses how much local stress at a geometric discontinuity, such as a hole or fillet, exceeds the nominal stress computed on the unmodified cross section.
- Stress intensity factor (K)
- Related: Fracture toughness, Stress concentration factor (Kt)
A fracture-mechanics quantity describing the magnitude of the stress field near a crack tip, compared against a material's fracture toughness to judge whether a crack will propagate.
- Fracture toughness (KIC)
- Related: Stress intensity factor (K), Fatigue limit
A material property measuring resistance to crack extension under opening-mode loading, used with applied stress intensity to assess the safety of a cracked component.
- Fatigue limit
- Related: S-N curve, Stress concentration factor (Kt)
The stress amplitude below which a material can endure an effectively unlimited number of load cycles without failure, characteristic of steels but absent in many aluminum alloys.
- S-N curve
- Related: Fatigue limit, Goodman diagram
A plot of cyclic stress amplitude against the number of cycles to failure, used to estimate fatigue life at a given alternating stress level.
- Goodman diagram
- Related: S-N curve, Fatigue limit
A linear failure criterion relating mean stress and alternating stress, letting an engineer adjust an allowable stress amplitude for the presence of a nonzero mean load.
- Factor of safety
- Related: Allowable stress design, Limit state design
The ratio of a component's capacity or strength to the load or stress it is expected to experience, providing margin against uncertainty in loads, material properties, and analysis.
- Limit state design
- Related: Load and resistance factor design (LRFD), Factor of safety
A design method that checks factored load combinations against factored resistance for each defined failure condition, such as strength, serviceability, and stability.
- Load and resistance factor design (LRFD)
- Related: Limit state design, Allowable stress design
A probability-calibrated design format in which nominal loads are multiplied by load factors and nominal resistances by resistance factors so that factored demand does not exceed factored capacity.
- Allowable stress design
- Related: Factor of safety, Load and resistance factor design (LRFD)
A design approach in which computed service-level stresses are kept below a material's allowable stress, obtained by dividing a strength or yield value by a safety factor.
- Mohr's circle
- Related: Principal stress, Von Mises stress
A graphical construction that transforms stress or strain components between coordinate orientations, giving principal values and maximum shear from a state of plane stress or strain.
- Principal stress
- Related: Mohr's circle, Von Mises stress
A normal stress acting on a plane where shear stress is zero; the largest and smallest principal stresses bound the stress state and drive many failure criteria.
- Von Mises stress
- Related: Principal stress, Mohr's circle
An equivalent stress combining the deviatoric components of a three-dimensional stress state, compared with yield strength to predict yielding of ductile metals.
- Stress-strain curve
- Related: Yield strength, Elastic modulus
A plot of applied stress versus resulting strain for a material, revealing elastic modulus, yield point, ultimate strength, and ductility.
- Elastic modulus (Young's modulus)
- Related: Stress-strain curve, Poisson's ratio
The slope of the linear elastic portion of a stress-strain curve, quantifying a material's stiffness and its resistance to elastic deformation under axial load.
- Poisson's ratio
- Related: Elastic modulus (Young's modulus), Thermal expansion coefficient
The negative ratio of transverse strain to axial strain in a uniaxially loaded material, typically near 0.3 for metals and used in multiaxial and volumetric analyses.
- Yield strength
- Related: Stress-strain curve, Von Mises stress
The stress at which a material begins to deform plastically, often reported as a 0.2 percent offset value for metals lacking a distinct yield point.
- Thermal expansion coefficient
- Related: Poisson's ratio, Creep
The fractional change in length per unit temperature change, used to compute thermal strains and the stresses induced when expansion is restrained.
- Creep
- Related: Thermal expansion coefficient, Fatigue limit
Time-dependent permanent deformation of a material under sustained stress, significant at elevated temperatures and evaluated against allowable deformation over a design life.
- Buckling
- Related: Euler critical load, Slenderness ratio
Sudden loss of stability of a slender member under compressive load, occurring at a critical load that depends on end conditions, stiffness, and unsupported length.
- Euler critical load
- Related: Buckling, Slenderness ratio
The theoretical axial compressive load at which an ideal elastic column becomes unstable, proportional to the product of elastic modulus and moment of inertia and inversely proportional to effective length squared.
- Slenderness ratio
- Related: Buckling, Euler critical load
Effective length divided by the least radius of gyration of a compression member, indicating whether buckling or yielding governs its strength.
- Beam shear and moment diagrams
- Related: Section modulus, Deflection
Graphical plots of internal shear force and bending moment along a beam, used to locate maximum values and select cross sections.
- Section modulus
- Related: Beam shear and moment diagrams, Deflection
The ratio of a cross section's moment of inertia to its distance from the neutral axis to the extreme fiber, used to convert bending moment into maximum bending stress.
- Deflection
- Related: Section modulus, Beam shear and moment diagrams
The displacement of a structural member under load, typically limited by serviceability criteria and computed by integrating the moment-curvature relationship or using tabulated formulas.
- Reynolds number
- Related: Darcy-Weisbach equation, Nusselt number
A dimensionless ratio of inertial to viscous forces in a flow, used to distinguish laminar from turbulent regimes and to correlate friction and heat transfer data.
- Darcy-Weisbach equation
- Related: Reynolds number, Minor loss coefficient
A relation expressing head loss in a pipe as a function of friction factor, length-to-diameter ratio, and velocity head, widely used for pressure-drop calculations.
- Minor loss coefficient (K)
- Related: Darcy-Weisbach equation, Reynolds number
A dimensionless factor applied to velocity head to quantify pressure loss through fittings, valves, and abrupt changes in flow area.
- Nusselt number
- Related: Reynolds number, Log mean temperature difference
A dimensionless measure of convective heat transfer at a surface relative to conduction through the same fluid layer, used with correlations to find convection coefficients.
- Log mean temperature difference (LMTD)
- Related: Nusselt number, Effectiveness-NTU method
The appropriate average temperature driving force for heat exchange between two fluids in parallel or counterflow, calculated from the terminal temperature differences.
- Effectiveness-NTU method
- Related: Log mean temperature difference (LMTD), Nusselt number
A heat exchanger analysis approach that uses effectiveness and number of transfer units to predict performance when outlet temperatures are unknown.
- First law of thermodynamics
- Related: Second law of thermodynamics, Isentropic process
The principle of energy conservation for a system, stating that the net heat added equals the net work done plus the change in internal energy.
- Second law of thermodynamics
- Related: First law of thermodynamics, Isentropic process
The principle that entropy of an isolated system cannot decrease, setting the direction of spontaneous processes and bounding the efficiency of heat engines and refrigerators.
- Isentropic process
- Related: Second law of thermodynamics, First law of thermodynamics
An idealized reversible adiabatic process in which entropy remains constant, used as a benchmark for compressor, turbine, and nozzle efficiency calculations.
- Standard deviation
- Related: Normal distribution, Confidence interval
A measure of the dispersion of a data set around its mean, equal to the square root of the variance and central to tolerance, uncertainty, and reliability analysis.
- Normal distribution
- Related: Standard deviation, Confidence interval
A symmetric bell-shaped probability distribution defined by its mean and standard deviation, frequently used to model measurement error and material property scatter.
- Confidence interval
- Related: Standard deviation, Normal distribution
A range of values, computed from sample data, expected to contain an unknown population parameter with a stated probability over repeated sampling.
- Sensitivity analysis
- Related: Monte Carlo simulation, Tolerance stack-up
A study of how variation in input parameters affects a model's output, used to identify which uncertainties most influence a design decision.
- Monte Carlo simulation
- Related: Sensitivity analysis, Tolerance stack-up
A computational method that repeatedly samples random inputs from specified probability distributions to estimate the distribution of a model's output.
- Tolerance stack-up
- Related: Sensitivity analysis, Monte Carlo simulation
An analysis of how individual part tolerances combine to determine the overall variation of an assembly dimension, using worst-case or statistical methods.
- Root cause analysis
- Related: Failure modes and effects analysis (FMEA), Design review
A structured investigation that traces a failure or nonconformity back to its underlying cause rather than its symptoms, often supported by techniques such as fault trees or five-whys questioning.
- Failure modes and effects analysis (FMEA)
- Related: Root cause analysis, Design review
A systematic tabulation of potential failure modes, their effects and severity, occurrence, and detectability, used to prioritize design or process improvements.
- Design review
- Related: Failure modes and effects analysis (FMEA), Root cause analysis
A documented, multidisciplinary examination of a design against requirements at defined stages, intended to catch errors before they become costly or unsafe.
- Code of ethics
- Related: Conflict of interest, Standard of care
A formal statement of the professional obligations expected of engineers, typically covering public safety, competence, honesty, confidentiality, and avoidance of conflicts of interest.
- Conflict of interest
- Related: Code of ethics, Standard of care
A situation in which personal, financial, or other interests could improperly influence professional judgment, requiring disclosure and often recusal from the affected decision.
- Standard of care
- Related: Code of ethics, Seal and signature
The degree of care and skill that a reasonably prudent practitioner with similar training would exercise under comparable circumstances, used to judge professional conduct.
- Seal and signature
- Related: Standard of care, Code of ethics
The professional registration stamp and signature applied to drawings and reports, signifying that the licensed engineer takes responsibility for the work's competence and compliance.
- Hierarchy of controls
- Related: Job hazard analysis, Lockout/tagout
A ranked sequence of hazard mitigation measures, from elimination and substitution through engineering controls and administrative controls to personal protective equipment.
- Job hazard analysis
- Related: Hierarchy of controls, Lockout/tagout
A method of breaking a task into steps and identifying hazards and controls for each step before work begins.
- Lockout/tagout
- Related: Hierarchy of controls, Job hazard analysis
A procedure for isolating and securing hazardous energy sources during maintenance so that equipment cannot be re-energized until locks and tags are removed by authorized personnel.
- Permit-to-work system
- Related: Lockout/tagout, Job hazard analysis
A formal authorization process for high-risk tasks that documents hazards, required controls, and sign-offs before and during the work.
- Material safety data sheet (SDS)
- Related: Hierarchy of controls, Permit-to-work system
A standardized document describing a hazardous chemical's properties, health effects, handling precautions, and emergency measures, used to inform safe use and storage.
- Reference standard
- Related: Code, Specification
A consensus document issued by a recognized body that specifies accepted requirements, test methods, or practices for a product, process, or system.
- Code
- Related: Reference standard, Specification
A body of mandatory rules adopted by a jurisdiction, often built on consensus standards, governing the design, construction, or operation of regulated facilities and equipment.
- Specification
- Related: Reference standard, Code
A precise written statement of requirements for materials, products, or workmanship, forming part of a contract and defining what will be accepted.
- Quality assurance and quality control
- Related: Tolerance stack-up, Design review
Planned process activities that build confidence requirements will be met, paired with inspection and testing activities that verify conformance of the delivered work.