Module 15 Gas Turbine Engine study plan
Module 15 Gas Turbine Engine · Give each week a clear focus.
8 weeks · About 7 hours per week
Fundamentals (thermodynamics, thrust, engine layouts, station numbering) & Inlet and Compressor (construction, operation, stall and surge)
Draw the standard engine station numbering scheme from inlet to exhaust nozzle and label pressure and temperature at each station for a single- and twin-spool engine
Derive thrust from momentum change across the engine and explain how ram drag and pressure thrust terms enter the net thrust equation
Explain the Brayton cycle on a T-s diagram and identify where compressor work, heat addition and turbine work appear
Describe axial compressor stage construction (rotor, stator, casing) and the velocity triangles that produce a pressure rise
Distinguish centrifugal from axial compressors and list two engines or applications where each layout is used
Your checkpoint
A one-page hand-drawn station-numbering and T-s diagram sheet, plus a 300-word written explanation of net thrust with each term defined
Inlet and Compressor (construction, operation, stall and surge) & Fundamentals (thermodynamics, thrust, engine layouts, station numbering)
Explain rotating stall and surge as separate phenomena and list the operating conditions that trigger each
Describe at least four design or control features that extend the surge margin (variable inlet guide vanes, bleed valves, casing treatment, compressor map scheduling)
Read a compressor map and locate the surge line, operating line and constant-speed lines
Compare turbojet, turbofan, turboprop and turboshaft layouts by how they convert core energy into thrust or shaft power
Calculate bypass ratio and explain its effect on propulsive efficiency and specific fuel consumption
Your checkpoint
A labelled compressor map sketch with surge line and a written comparison table of four engine layouts covering thrust production, bypass ratio and typical application
Combustion Section (combustion process, chamber types, fuel nozzles) & Turbine Section (blades, nozzles, cooling, clearances)
Describe the combustion process from fuel injection through primary, intermediate and dilution zones and state the purpose of each zone
Compare can-annular, annular and cannular combustor types by construction, cooling and flame stability
Explain the operation of simplex, duplex and airspray fuel nozzles and the role of the swirler in atomisation
Identify turbine nozzle guide vanes and rotor blades and explain why the first stage nozzle is often cooled
Describe film cooling, impingement cooling and internal convection paths in a turbine blade and the source of that cooling air
Explain blade tip clearance, its effect on efficiency, and how active clearance control manages it
Your checkpoint
An annotated cross-section sketch of combustor and turbine sections showing airflow splits, cooling paths and fuel nozzle placement, with a 250-word explanation of tip clearance effects
Engine Performance (thrust, specific fuel consumption, ratings, derating) & Engine Indication and Monitoring (vibration, EGT, trend monitoring)
Distinguish rated thrust, flat-rated thrust and derated thrust and explain when each is used
Compute specific fuel consumption from thrust and fuel flow and explain why it varies with altitude and Mach number
Explain how takeoff, maximum continuous and idle ratings are defined and what limits each (EGT, torque, N1, N2)
Interpret EGT margin, exhaust gas temperature spread and how trend monitoring detects deterioration
Describe vibration sources in a gas turbine and how vibration indication is interpreted
Explain how trend monitoring data is used to schedule maintenance before a limit is exceeded
Your checkpoint
A worked performance problem set (five calculations of thrust, SFC and derate) plus a one-page interpretation of a sample trend-monitoring plot showing EGT margin decay
Exhaust and Thrust Reversers & Bearings, Seals and Lubrication
Describe convergent and convergent-divergent exhaust nozzles and explain when each is appropriate
Explain the operating sequence of a target-type and a cascade-type thrust reverser, including the interlocks that prevent inadvertent deployment
Identify the failure modes of thrust reversers and the indication or warning that reveals each
Classify rolling-element and hydrodynamic bearings by load type and explain how each is lubricated and cooled
Explain labyrinth, carbon seal and brush seal operation and how clearance and wear affect oil consumption
Describe a dry-sump and a wet-sump lubrication system and the function of the oil cooler, filter and chip detector
Your checkpoint
A labelled diagram of a thrust reverser deployment sequence and a bearing and seal identification chart with function, lubrication method and typical failure mode for each item
Fuel Systems (metering, control, FADEC) & Air Systems (bleed, cooling, anti-ice, starting)
Trace fuel flow from tank through boost pump, fuel-oil heat exchanger, high-pressure pump, fuel control unit and metering valve to the nozzles
Explain the function of the fuel control unit and how a FADEC replaces hydro-mechanical governing with electronic scheduling
Describe the FADEC architecture including channel redundancy, power supply and reversion modes
Identify bleed air sources and users including cabin pressurisation, anti-ice, engine cooling and starting
Explain how bleed extraction affects thrust and surge margin and why bleed valves are scheduled during acceleration
Describe the engine anti-ice system and the indication that confirms it is operating
Your checkpoint
A complete fuel system block diagram from tank to nozzle with each component labelled, plus a bleed air user matrix showing source, user and the performance penalty of each extraction
Starting and Ignition Systems & Engine Indication and Monitoring (vibration, EGT, trend monitoring) & Engine Performance (thrust, specific fuel consumption, ratings, derating)
Describe the start sequence from motoring through light-off to idle and the parameters monitored at each step
Compare air turbine, electric and cartridge starters by construction and typical application
Explain exciter, igniter plug and ignition unit operation and when continuous ignition is selected
Identify a hung start, hot start and no-light condition and state the corrective action for each
Interpret engine indication limits and explain how exceedance is recorded and reported
Re-derive the relationship between thrust, mass flow and velocity and apply it to a derated takeoff scenario
Your checkpoint
A start sequence timeline with abort criteria at each stage, plus a written answer to three abnormal-start scenarios stating cause, indication and action
Fundamentals (thermodynamics, thrust, engine layouts, station numbering) & Engine Performance (thrust, specific fuel consumption, ratings, derating) & Inlet and Compressor (construction, operation, stall and surge) & Combustion Section (combustion process, chamber types, fuel nozzles) & Turbine Section (blades, nozzles, cooling, clearances) & Exhaust and Thrust Reversers & Bearings, Seals and Lubrication & Fuel Systems (metering, control, FADEC) & Air Systems (bleed, cooling, anti-ice, starting) & Starting and Ignition Systems & Engine Indication and Monitoring (vibration, EGT, trend monitoring)
Review every domain summary sheet and rewrite from memory the key facts for each of the eleven domains
Complete a timed 60-question mixed practice set across all domains and score at least 80 percent
Re-study the two weakest domains identified by the practice score and correct each missed concept in writing
Explain aloud, without notes, the full operating cycle of a turbofan engine from inlet to nozzle in under five minutes
Your checkpoint
A scored 60-question practice test with a written error log listing every missed question, the correct concept and the domain it belongs to
Milestones
Week 2: Can draw the station numbering scheme and a compressor map from memory and explain surge versus rotating stall without referring to notes
Week 4: Scores at least 75 percent on a 25-question quiz covering domains 15.1 through 15.5, and can compute SFC and derated thrust correctly for all five practice problems
Week 6: Can trace the fuel system from tank to nozzle and list the bleed air users and their performance penalties from memory
Week 8: Scores at least 80 percent on the timed 60-question mixed set and has a complete error log with every weak domain corrected in writing