NATE Gas Heating Service study plan
NATE Gas Heating Service · Give each week a clear focus.
8 weeks · About 7 hours per week
Combustion Theory and Gas Fundamentals
Define the three legs of the combustion triangle and explain what happens to flame shape and CO output when each leg is starved.
Calculate stoichiometric air required for natural gas and propane using their respective heating values and air-fuel ratios, and compute percent excess air from a measured CO2 or O2 reading.
Convert between Btu, therms, and cubic feet of gas, and compute input rate from a timed meter clocking at a given manifold pressure.
Distinguish complete from incomplete combustion by interpreting flame color, lift, flashback, and yellow tipping, and state the cause of each.
Explain dew point of flue products and why condensing versus non-condensing appliances tolerate different stack temperatures.
Your checkpoint
A one-page formula sheet plus 10 worked combustion math problems (air-fuel ratio, excess air, input rate, derated altitude input) solved with units shown, scored at 90% or better on self-check.
Venting and Combustion Air
Classify venting categories I through IV by pressure and temperature and match each to appliance types and approved vent materials.
Size a Category I natural-draft vent connector and chimney using the appliance input, connector rise, and height, and identify when a common vent is prohibited.
Compute required combustion air for a confined space using the two-permanent-opening method and the known-air-infiltration method, and state when a confined space becomes unconfined.
Explain the difference between spillage, backdrafting, and blocked-flue conditions, and list the test steps and instruments used to detect each.
Identify code requirements for termination clearances, vent slope, and condensation drainage on condensing appliances.
Your checkpoint
Two fully worked venting scenarios - one confined-space combustion air calculation and one Category I vent sizing with termination clearances listed - each documented on a single annotated worksheet.
Gas Piping, Valves, and Burner Components
Trace the gas path from meter to burner, naming every safety and control device in order and stating each device's function.
Size a gas supply line using the longest-run method and the appropriate capacity table for the fuel's specific gravity and pressure drop.
Explain the operation of a redundant combination gas valve, including the regulator, safety shutoff, and operator sections, and describe the manifold pressure adjustment procedure.
Identify burner components - orifice, manifold, spuds, primary and secondary air shutters - and describe the symptom of a mis-sized or clogged orifice.
Perform and document a leak test on new piping and describe the pressure and duration requirements for the test.
Your checkpoint
A labeled gas-train diagram from meter to burner with device functions, plus a pipe-sizing calculation for a three-appliance branch layout showing each segment's load and selected diameter.
Ignition, Safety Controls, and Electrical Interface
Describe the ignition sequence of a hot-surface and a spark-to-pilot system, listing the safety timing windows (pre-purge, trial for ignition, flame-establishing period, post-purge) and what happens on failure at each step.
Explain flame rectification, including why the flame sensor needs a clean surface, why polarity and grounding matter, and how to measure microamp signal.
Read a ladder diagram and a manufacturer wiring schematic and trace the call for heat through the safety chain to the gas valve.
Test the limits of a rollout switch, high-limit, pressure switch, and flame rollout circuit, and explain how each interrupts the safety chain.
Demonstrate safe electrical troubleshooting practice: lockout/tagout, meter usage, and verifying 24 V control versus line voltage.
Your checkpoint
A written ignition-sequence timeline for both ignition types with expected voltage or microamp readings at each step, verified against at least three manufacturer manuals, plus a completed schematic-tracing exercise for one fault scenario.
Airflow, Heat Exchangers, and Temperature Rise & Combustion Theory and Gas Fundamentals
Measure static pressure across the air handler and in the supply and return plenums, and compute total external static pressure.
Calculate temperature rise from supply and return temperatures and compare it to the data plate range, then determine whether airflow must be increased or decreased.
Interpret a blower performance table to select the correct speed tap for a target CFM at a measured static pressure.
Explain how a restricted heat exchanger or dirty evaporator coil changes temperature rise and what combustion symptoms accompany it.
Your checkpoint
A completed airflow diagnostic worksheet: static pressure readings, computed temperature rise, blower table selection, and a written recommendation for one simulated low-airflow case.
Startup, Combustion Analysis, and Troubleshooting & Venting and Combustion Air
Perform a combustion analysis with an electronic analyzer: zero and calibrate the instrument, sample before and after the heat exchanger, and record O2, CO, CO2, stack temperature, and draft.
Calculate steady-state efficiency and excess air from analyzer readings, and interpret CO air-free versus as-measured values.
Diagnose five common faults from symptoms alone: delayed ignition, flame rollout, short cycling, pilot outage, and high CO with normal draft.
Verify draft in the vent connector and at the appliance outlet and determine whether a draft reading indicates spillage or an over-draft condition.
Write a customer-facing explanation of combustion test results that avoids jargon while remaining accurate.
Your checkpoint
A combustion analysis report for one appliance (real or simulated) with all readings, calculated efficiency, air-free CO, pass/fail judgment against manufacturer limits, and a corrective-action list.
Gas Piping, Valves, and Burner Components & Ignition, Safety Controls, and Electrical Interface
Build a troubleshooting decision tree for 'no heat' that branches on thermostat call, induced-draft proving, ignition attempt, flame sensing, and gas valve operation.
Practice meter-based diagnosis of a pressure switch that will not close and a flame sensor reading below the manufacturer's minimum microamp threshold.
Verify manifold pressure and gas input on a running appliance and identify the adjustment and measurement points on a combination valve.
Describe the correct procedure for replacing a gas valve, including leak testing, clocking the meter afterward, and combustion re-verification.
List the documentation required after a repair: combustion readings, leak test, temperature rise, and any de-rating for altitude.
Your checkpoint
A one-page decision tree for 'no heat' with at least eight decision nodes and the expected meter reading at each branch, plus a written step-by-step gas valve replacement and re-verification procedure.
Combustion Theory and Gas Fundamentals & Venting and Combustion Air & Gas Piping, Valves, and Burner Components & Ignition, Safety Controls, and Electrical Interface & Airflow, Heat Exchangers, and Temperature Rise & Startup, Combustion Analysis, and Troubleshooting
Complete a timed 100-question practice set weighted by domain percentage and score each domain separately to identify remaining weak areas.
Re-study the two lowest-scoring domains using the week 1–7 deliverables as reference notes.
Recite from memory the key code limits: combustion air volumes, vent termination clearances, pipe sizing pressure drop, and temperature rise tolerance.
Rehearse the combustion analysis and static pressure procedures end to end without notes to confirm procedural fluency.
Your checkpoint
A scored 100-question practice exam with a per-domain breakdown, a written remediation list for any domain below 75%, and a signed readiness statement listing the three procedures you can now perform unassisted.
Milestones
Week 2: Score 85% or better on a self-made 25-question quiz covering combustion math and venting/combustion air, with all calculation steps shown and no formula sheet lookup for the air-fuel and excess-air formulas.
Week 4: Trace a call for heat through a real schematic in under 5 minutes and correctly state the expected microamp range and the failure behavior at each ignition step, verified against a manufacturer manual.
Week 6: Produce a complete combustion analysis report with calculated steady-state efficiency within 2% of the analyzer's internal calculation and a correct pass/fail judgment against manufacturer CO limits.
Week 8: Achieve 80% or better overall on the timed 100-question practice exam, with no single domain below 70% and both originally weakest domains improved by at least 10 percentage points.