NABTEB Automobile Electrical Works study materials
NABTEB Automobile Electrical Works study resources

NABTEB Automobile Electrical Works study plan

NABTEB Automobile Electrical Works · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Electrical Principles and Circuit Fundamentals

  • State Ohm's law and power relationships and solve at least ten series, parallel and series-parallel resistance problems without a calculator error.

  • Explain voltage, current, resistance, electron flow and conventional current, and distinguish conductors, insulators and semiconductors with one automotive example each.

  • Describe how a magnetic field is produced by a current-carrying coil and how electromagnetic induction generates voltage, linking both to the alternator and the ignition coil.

  • Sketch and explain the operation of a relay, a potentiometer, a thermistor and a capacitor, naming one vehicle circuit that uses each.

Your checkpoint

A hand-written formula and symbol sheet plus ten worked circuit calculations, self-marked against a textbook with all errors corrected.

Week 2

Batteries and Charging Systems

  • Describe the construction, chemistry and discharge behaviour of a lead-acid starter battery, including the role of plates, separator, electrolyte and grid alloy.

  • Explain the difference between a conventional and a maintenance-free or AGM battery and state the correct charging procedure and safety precautions for each.

  • Trace the alternator charging circuit from battery positive through the warning lamp, regulator and field winding, and explain how output is regulated to about 14.2 volts.

  • Diagnose a no-charge condition logically: check belt tension, battery voltage, alternator output, warning lamp circuit and earth returns in a stated order.

  • State the correct procedure for safe jump-starting and for testing a battery with a hydrometer and a load tester.

Your checkpoint

A one-page charging-system diagnostic flow chart with expected voltage readings at each test point, plus a written jump-start procedure in ten steps or fewer.

Week 3

Starting Systems

  • Explain the operation of a pre-engaged starter motor, naming the solenoid, field coils, armature, commutator, brushes, pinion and overrunning clutch and what each does.

  • Describe how the ignition switch, neutral or clutch switch, starter relay and solenoid interlock to prevent cranking in gear.

  • List six common starting faults and the test that isolates each, including voltage-drop testing of the earth strap and the heavy cable.

  • Perform and record a voltage-drop test across the battery terminals and starter cables, stating the acceptable limit.

Your checkpoint

A completed starter-motor inspection and voltage-drop test record with readings, pass or fail verdicts and recommended repairs.

Week 4

Ignition Systems

  • Explain how a conventional coil ignition system builds and collapses the primary field to induce the secondary high voltage, and why the condenser or capacitor matters.

  • Describe the function and testing of contact breaker points, distributor cap, rotor arm, HT leads and spark plugs, including correct plug gap and heat range.

  • Explain how electronic ignition replaces contact points and name the sensors used to trigger it.

  • Identify the safety precautions for working on ignition systems, including high voltage and electronic component protection.

Your checkpoint

A labelled ignition circuit diagram with each component's function and two test values annotated, plus a plug condition diagnosis table covering four plug appearances.

Week 5

Lighting and Signalling Systems & Wiring, Harnessing and Circuit Protection

  • Draw a complete lighting circuit showing battery, fuse, switch, relay and earth, and explain why relays are used for high-current lamps.

  • Describe the operation of headlamp main and dip circuits, side lamps, brake lamps, indicators with a flasher unit, hazard lamps, horn and reverse lamps.

  • Explain the purpose of fuses, fusible links, circuit breakers and relays, and select a fuse rating for a stated load.

  • Identify common wiring faults, including high-resistance joints, short circuits, open circuits and poor earths, and state the symptom of each.

  • Describe good harness practice: routing, clipping, grommets, colour coding, terminal crimping and soldering.

Your checkpoint

A neat hand-drawn wiring diagram of the lighting and signalling system of a single vehicle, with fuse ratings calculated and shown.

Week 6

Diagnosis, Testing and Fault Finding & Accessories and Auxiliary Electrical Equipment

  • Apply a systematic fault-finding routine: confirm the complaint, gather information, test logically from supply to load, and verify the repair.

  • Demonstrate correct use of a multimeter for voltage, resistance, current and continuity, and of a test lamp for load testing.

  • Explain how to read a vehicle wiring diagram to locate a fault, and interpret a simple fault symptom to a likely circuit section.

  • Describe the operation and typical faults of auxiliary equipment: wipers and washer, windows, central locking, instrument cluster, radio and charging sockets.

  • Interpret a fault code or symptom table and justify a diagnostic decision in writing.

Your checkpoint

Three written case studies, each taking a stated fault from complaint to confirmed repair, with the tests performed and readings recorded.

Week 7

Workshop Practice, Tools and Safety & Automotive Electrical Drawing, Measurement and Trade Science

  • Select and use the correct hand tools and test equipment for a given job, and state the care and calibration checks for each.

  • Apply workshop safety rules: battery acid and hydrogen handling, eye and hand protection, safe jacking, isolation of circuits and fire precautions.

  • Read and interpret a simple automotive electrical drawing, identifying symbols, cable sizes and terminal numbers.

  • Measure and calculate using the metric system, convert between units, and use a vernier caliper and micrometer to read a stated dimension.

  • Explain basic trade science relevant to the trade, including conductor resistance, cable current rating and the effect of temperature.

Your checkpoint

A workshop safety checklist of at least twelve rules plus five correctly read measurement exercises from a caliper, micrometer and rule.

Week 8

Electrical Principles and Circuit Fundamentals & Batteries and Charging Systems & Starting Systems & Ignition Systems & Lighting and Signalling Systems & Wiring, Harnessing and Circuit Protection & Accessories and Auxiliary Electrical Equipment & Diagnosis, Testing and Fault Finding & Workshop Practice, Tools and Safety & Automotive Electrical Drawing, Measurement and Trade Science

  • Revise all ten domains using a timed mock paper and score at least 70 per cent overall.

  • Re-study the two weakest domains identified by the mock and re-test those areas.

  • Practise explaining five key systems aloud in under two minutes each, as if answering an oral examiner.

  • Confirm recall of all formulas, symbols, safety rules and standard test values without notes.

Your checkpoint

A completed timed mock paper with a marked score, a list of weak areas and evidence of re-testing after revision.

Milestones

Week 2: Solve ten circuit calculations unaided and explain the full charging circuit from memory with correct expected voltages.

Week 4: Explain the complete starting and ignition systems, including voltage-drop testing, without reference to notes.

Week 6: Draw a full lighting and signalling circuit with correct fuse ratings and complete three diagnostic case studies.

Week 8: Score at least 70 per cent on a timed mock paper covering all ten domains, with no domain below 50 per cent.