NABTEB Motor Vehicle Mechanics study plan
NABTEB Motor Vehicle Mechanics · Give each week a clear focus.
8 weeks · About 6 hours per week
Engine Construction, Operation and Overhaul
Sketch and label the major components of a four-stroke petrol engine, stating the function of each in one sentence
Explain the four strokes of both petrol and diesel cycles, identifying valve and injector events on a timing diagram
Calculate engine capacity and compression ratio from given bore, stroke and clearance volume figures
Describe the path of coolant and lubricant through the engine, naming the pump, galleries, filter and radiator elements
Your checkpoint
One hand-drawn, fully labelled engine cross-section diagram plus a worked sheet of 10 capacity and compression-ratio calculations, all correct to two decimal places
Engine Construction, Operation and Overhaul & Workshop Safety, Tools and Equipment
Sequence the steps of an engine overhaul from removal to run-in, justifying the order of each stage
Select and correctly use measuring tools (micrometer, bore gauge, feeler gauge, vernier caliper) to check bore wear, taper and ovality
State the correct tightening sequence and torque procedure for a cylinder head and big-end bearings
Identify workshop hazards and match each to the correct PPE, fire extinguisher class or machine guard
Your checkpoint
Completed engine measurement record sheet (bore, taper, ovality, journal diameters against limits) plus a one-page workshop risk assessment covering five identified hazards with controls
Fuel, Ignition and Engine Management Systems
Compare carburettor and electronic fuel injection operation, listing three advantages of each fuel delivery method
Trace the low- and high-tension circuits of a coil ignition system and explain how a faulty coil produces a weak spark
Describe how the ECU uses coolant temperature, oxygen and throttle position sensor signals to adjust fuelling
Set ignition timing to specification and explain the effect of over-advanced and retarded timing on performance and emissions
Your checkpoint
A fault-symptom table mapping eight engine-running symptoms (misfire, poor economy, hard starting, etc.) to the most likely fuel, ignition or sensor cause with a test for each
Transmission Systems (Clutch, Gearbox, Propeller Shaft, Differential)
Diagnose clutch slip, drag and judder from described symptoms, and outline the inspection steps for each
Explain the power flow through a manual gearbox in three different gear ratios, naming shaft, gear and synchroniser components
Describe the construction and operation of the propeller shaft, universal joints and the final drive differential
Explain why a vehicle needs a differential and how crown wheel and pinion backlash and tooth contact are checked
Your checkpoint
A labelled power-flow diagram for first, third and reverse gears in a constant-mesh gearbox, with an accompanying 10-question self-test scored at 80% or better
Steering, Suspension and Wheel Alignment
Define camber, caster, kingpin inclination, toe-in and toe-out, and state the handling fault produced by each being out of specification
Identify the components of a rack-and-pinion and a steering box layout, and locate the adjustment points for play
Compare independent and rigid axle suspension layouts, naming spring, damper and linkage components
Describe how to check a shock absorber, ball joint and wheel bearing for wear and state the pass/fail criteria used
Your checkpoint
A wheel alignment diagnostic sheet: five described tyre-wear patterns or pull complaints, each matched to the misaligned angle, the checking tool and the corrective adjustment
Braking Systems
Explain the hydraulic principle behind braking force and describe the function of master cylinder, wheel cylinder, servo and proportioning valve
Sequence the correct procedure for bleeding a hydraulic braking system, including fluid grade and safety precautions
Measure brake pad thickness and disc run-out, and judge the result against typical service limits
Diagnose brake pull, spongy pedal, grabbing and ABS warning light faults, listing the test performed for each
Your checkpoint
A complete brake inspection report template filled in for a described vehicle, with measurements, pass/fail judgements and a recommended repair list
Auto Electrical and Electronic Systems
Read a simple vehicle wiring diagram and trace a lighting circuit from battery through fuse, switch and earth
Test a battery, alternator and starter motor with a multimeter and state the readings that indicate a serviceable unit
Explain the operation of the charging and starting systems and identify the causes of a no-crank and a no-charge fault
Describe how sensors and actuators communicate with the ECU, and how to perform a voltage-drop test on an earth circuit
Your checkpoint
A completed electrical fault-finding log covering five simulated faults (no crank, dim lights, battery drain, no charge, blown fuse), each with measured values and the conclusion reached
Vehicle Maintenance, Fault Diagnosis and Repair
Construct a preventive maintenance schedule for a light vehicle at 5 000, 20 000 and 40 000 km intervals
Apply a systematic fault-diagnosis routine (verify, gather information, test, conclude, verify repair) to three unfamiliar complaints
Compile personal error list from earlier weeks and re-test every weak area
Complete a timed full-length mock examination under exam conditions and review every wrong answer
Your checkpoint
A full-length timed mock paper scored and reviewed, with a written correction note for every missed question and a two-page maintenance schedule for one light vehicle
Milestones
Week 2: Can list the overhaul sequence from memory and record bore, taper and ovality measurements correctly against manufacturer limits without referring to notes
Week 4: Scores 80% or better on a self-set 20-question mixed test covering engine and transmission domains, and can explain gearbox power flow unaided
Week 6: Completes a full brake inspection and wheel-alignment diagnosis on paper within 45 minutes with no measurement or judgement errors
Week 8: Mock examination total of 70% or above overall, with no single domain below 60%