NCAA AME Airframe key terms
NCAA AME Airframe · Get comfortable with the vocabulary.
- Semimonocoque construction
- Related: Stringer, Bulkhead, Stressed skin
A stressed-skin fuselage or wing design in which skin carries part of the load but is stiffened internally by stringers, frames and bulkheads, with a smaller number of heavy spars or longerons taking the primary bending loads.
- Stressed skin
- Related: Semimonocoque construction, Skin buckling
A structural concept in which the outer covering of the aircraft carries aerodynamic and structural loads, usually working together with internal frames and stringers rather than merely enclosing the structure.
- Stringer
- Related: Semimonocoque construction, Skin buckling, Rivet pitch
A longitudinal stiffening member riveted to the inside of the skin, running spanwise or lengthwise, which carries bending loads with the skin and prevents the skin from buckling between frames.
- Bulkhead
- Related: Frame, Semimonocoque construction
A heavy transverse structural member that carries concentrated loads, closes a pressure compartment, or provides a hard attachment point for wings, landing gear or empennage fittings.
- Frame
- Related: Bulkhead, Stringer
A transverse hoop-shaped member in a fuselage that maintains the cross-sectional shape, supports stringers and skin, and distributes local loads around the shell.
- Longeron
- Related: Truss fuselage, Bulkhead
A main longitudinal structural member of a truss or beam-type fuselage, taking primary bending and tension loads and often serving as the attachment line for fittings and frames.
- Truss fuselage
- Related: Longeron, Gusset plate
A fuselage built as a framework of tubes joined in triangles, where members carry tension or compression and the fabric or skin covering is largely non-structural.
- Gusset plate
- Related: Truss fuselage, Rivet
A flat plate riveted or bolted at a joint between structural members to transfer load across the connection and to reinforce the junction.
- Skin buckling
- Related: Stringer, Stressed skin
Local out-of-plane deflection of thin skin between its supporting stringers and frames, which may be permitted in some designs but must be controlled to prevent fatigue or permanent deformation.
- Rivet pitch
- Related: Rivet, Stringer, Edge distance
The centre-to-centre spacing of rivets along a row; it is specified by the manufacturer because incorrect pitch weakens the joint or promotes skin cracking.
- Edge distance
- Related: Rivet, Rivet pitch
The distance from the centre of a fastener to the nearest edge of the material; too small a value allows the fastener to tear out under load.
- Rivet
- Related: Rivet pitch, Edge distance, Bucking
A permanent mechanical fastener installed by deforming its shank so that it clamps two or more sheets together; common aircraft types include solid, blind and Hi-Lok fasteners.
- Bucking
- Related: Rivet, Rivet pitch
The process of holding a solid rivet's shop head against a bucking bar while the manufactured head is driven, so the shank expands and fills the hole to form the driven head.
- Corrosion
- Related: Galvanic corrosion, Exfoliation corrosion, Stress corrosion
Electrochemical deterioration of a metal caused by environmental attack, dissimilar metal contact, or breakdown of protective coatings; types include galvanic, pitting, exfoliation and stress corrosion.
- Galvanic corrosion
- Related: Corrosion, Bonding
Corrosion produced when two dissimilar metals are in electrical contact in the presence of an electrolyte, so that the more anodic metal is consumed.
- Exfoliation corrosion
- Related: Corrosion, Stress corrosion
A layered, flaking form of corrosion that attacks the grain structure of rolled or extruded aluminium alloys, often starting at edges, fastener holes or poorly protected surfaces.
- Stress corrosion
- Related: Corrosion, Exfoliation corrosion
Cracking of a metal under the combined action of sustained tensile stress and a corrosive environment, often occurring in high-strength aluminium alloys and stainless steels.
- Bonding
- Related: Galvanic corrosion, Static discharger
The electrical interconnection of aircraft metallic structure and components to provide a low-resistance return path, reduce static discharge risk and limit galvanic corrosion between dissimilar metals.
- Zinc chromate primer
- Related: Corrosion, Alclad
A protective coating applied to bare aluminium before paint, providing corrosion inhibition and a key for subsequent topcoat adhesion.
- Alclad
- Related: Corrosion, Zinc chromate primer
Aluminium sheet or plate clad with a thin layer of commercially pure aluminium, which corrodes preferentially and so protects the stronger alloy core.
- Wood inspection
- Related: Glue joint, Spar
Examination of wooden airframe structure for decay, compression failures, glue-line separation and moisture ingress, using visual checks, probing and tap testing.
- Glue joint
- Related: Wood inspection
The bonded connection between wooden members; its strength depends on correct surface preparation, clamping pressure and adhesive, and it is inspected for voids and separation.
- Spar
- Related: Rib, Wing box
The main spanwise beam of a wing or control surface that carries bending and shear loads and to which ribs and skin are attached.
- Rib
- Related: Spar, Wing box
A chordwise member that forms the aerofoil contour, supports the skin, transfers loads to the spar and maintains the wing's shape.
- Wing box
- Related: Spar, Rib, Integral tank
The primary load-carrying structure of a wing formed by front and rear spars, upper and lower skins and ribs, often enclosing an integral fuel tank.
- Integral tank
- Related: Wing box, Fuel system
A fuel tank formed by sealing a structural cavity within the wing or fuselage, using sealed seams, fasteners and access panels instead of a separate bladder.
- Fuel system
- Related: Integral tank, Fuel selector
The aircraft system that stores, transfers, vents and delivers fuel to the engines at the required pressure and flow, including tanks, pumps, valves and quantity indication.
- Fuel selector
- Related: Fuel system
A valve that allows the crew to select which tank or tanks supply the engine(s), and which may also provide an OFF position for shutdown or fire control.
- Hydraulic system
- Related: Hydraulic reservoir, Selector valve
A system that transmits power through pressurised fluid to operate actuators for landing gear, brakes, flight controls and other loads, comprising reservoir, pump, valves, lines and actuators.
- Hydraulic reservoir
- Related: Hydraulic system
A tank that stores hydraulic fluid, accommodates thermal expansion and provides a head of fluid to the pump inlet; it is checked for level and pressurisation.
- Selector valve
- Related: Hydraulic system
A directional control valve that routes hydraulic pressure to the chosen side of an actuator to extend, retract or hold a component.
- Landing gear
- Related: Shock strut, Torque link, Anti-skid system
The assembly of struts, wheels, brakes and associated mechanisms that supports the aircraft on the ground, absorbs landing loads and permits ground manoeuvring.
- Shock strut
- Related: Landing gear, Torque link
An oleo-pneumatic landing gear leg that absorbs landing impact by forcing hydraulic fluid through an orifice while compressing nitrogen, then dissipates the energy on rebound.
- Torque link
- Related: Shock strut, Landing gear
A hinged scissor linkage on a landing gear strut that prevents the piston from rotating within the cylinder while still allowing it to slide in and out.
- Anti-skid system
- Related: Landing gear, Brake assembly
A wheel-speed sensing system that modulates brake pressure to prevent wheel lock and maintain directional control and stopping performance on slippery runways.
- Brake assembly
- Related: Anti-skid system, Landing gear
The wheel-mounted unit, typically multiple disc, that converts kinetic energy into heat by friction to slow or stop the aircraft.
- Flight control system
- Related: Cable tension, Bellcrank, Trim tab
The system of cables, rods, pulleys, bellcranks, actuators and surfaces by which the pilot controls pitch, roll and yaw, including primary and secondary controls.
- Cable tension
- Related: Flight control system, Turnbuckle
The measured preload in a control cable; it must be set within limits to prevent slack, flutter or excessive bearing load, and is checked with a tensiometer.
- Turnbuckle
- Related: Cable tension, Flight control system
An adjustable barrel-and-terminal fitting used to set control cable tension, secured after adjustment by lockwire or a locking clip.
- Bellcrank
- Related: Flight control system, Push-pull rod
A pivoted lever that changes the direction of a control cable or rod and may alter the mechanical advantage within a flight control linkage.
- Trim tab
- Related: Flight control system, Balance tab
A small hinged surface on a primary control that is deflected to produce a balancing aerodynamic moment, reducing the stick force needed to hold a given attitude.
- Balance tab
- Related: Trim tab, Flight control system
A tab linked to the fixed structure so that it deflects opposite to the primary control, producing a moment that assists the pilot in moving the surface.
- Push-pull rod
- Related: Bellcrank, Flight control system
A rigid tubular control member that transmits both tension and compression loads between bellcranks, levers or control surfaces.
- Pitot-static system
- Related: Pitot tube, Static port, Altimeter
The system of pitot tube, static ports, lines and instruments that supplies ram and static pressure for airspeed, altimeter and vertical speed indications.
- Pitot tube
- Related: Pitot-static system, Static port
A forward-facing probe that senses total pressure from the airflow; it must be kept clear of ice, insects and blockage, and its heater checked where fitted.
- Static port
- Related: Pitot-static system, Altimeter
An opening on the aircraft skin that supplies undisturbed ambient static pressure to the pitot-static instruments; blockage causes erroneous altitude and airspeed readings.
- Altimeter
- Related: Pitot-static system, Static port
A pressure instrument that displays height above a selected reference by measuring static pressure; it must be set to the correct pressure datum before flight.
- Electrical bus
- Related: Circuit breaker, Bonding
A common distribution point that connects a power source to a group of circuits, allowing loads to be supplied and isolated through circuit breakers or fuses.
- Circuit breaker
- Related: Electrical bus
A resettable protective device that opens a circuit when current exceeds its rating, protecting wiring from overheating and fire.
- Static discharger
- Related: Bonding, Electrical bus
A small conductive wick fitted to trailing edges that bleeds static electricity from the airframe into the atmosphere, reducing radio interference.
- Pressurisation system
- Related: Outflow valve, Cabin differential pressure
The system that maintains cabin pressure at a selected differential above ambient by controlling outflow, using seals, outflow valves and pressure controllers.
- Outflow valve
- Related: Pressurisation system, Cabin differential pressure
A valve that regulates the rate at which cabin air escapes to atmosphere, thereby controlling cabin altitude and rate of change under the command of the pressure controller.
- Cabin differential pressure
- Related: Pressurisation system, Outflow valve
The difference between cabin pressure and outside ambient pressure; it must not exceed the structural limit of the pressure hull.
- Airworthiness directive
- Related: Maintenance release, Service bulletin
A mandatory instruction issued by the state of registry requiring inspection, modification or limitation of an aircraft or component to correct an unsafe condition.
- Service bulletin
- Related: Airworthiness directive, Maintenance release
A manufacturer-issued document recommending inspection or modification of a product; it is not automatically mandatory unless made so by an airworthiness directive or operator requirement.
- Maintenance release
- Related: Airworthiness directive, Service bulletin
A certification, signed by authorised personnel, that stated maintenance has been completed and the aircraft or component is fit for return to service within any specified limitations.