NCAA AME Airframe study materials
NCAA AME Airframe study resources

NCAA AME Airframe key terms

NCAA AME Airframe · Get comfortable with the vocabulary.

Semimonocoque construction

A stressed-skin fuselage or wing design in which skin carries part of the load but is stiffened internally by stringers, frames and bulkheads, with a smaller number of heavy spars or longerons taking the primary bending loads.

Related: Stringer, Bulkhead, Stressed skin
Stressed skin

A structural concept in which the outer covering of the aircraft carries aerodynamic and structural loads, usually working together with internal frames and stringers rather than merely enclosing the structure.

Related: Semimonocoque construction, Skin buckling
Stringer

A longitudinal stiffening member riveted to the inside of the skin, running spanwise or lengthwise, which carries bending loads with the skin and prevents the skin from buckling between frames.

Related: Semimonocoque construction, Skin buckling, Rivet pitch
Bulkhead

A heavy transverse structural member that carries concentrated loads, closes a pressure compartment, or provides a hard attachment point for wings, landing gear or empennage fittings.

Related: Frame, Semimonocoque construction
Frame

A transverse hoop-shaped member in a fuselage that maintains the cross-sectional shape, supports stringers and skin, and distributes local loads around the shell.

Related: Bulkhead, Stringer
Longeron

A main longitudinal structural member of a truss or beam-type fuselage, taking primary bending and tension loads and often serving as the attachment line for fittings and frames.

Related: Truss fuselage, Bulkhead
Truss fuselage

A fuselage built as a framework of tubes joined in triangles, where members carry tension or compression and the fabric or skin covering is largely non-structural.

Related: Longeron, Gusset plate
Gusset plate

A flat plate riveted or bolted at a joint between structural members to transfer load across the connection and to reinforce the junction.

Related: Truss fuselage, Rivet
Skin buckling

Local out-of-plane deflection of thin skin between its supporting stringers and frames, which may be permitted in some designs but must be controlled to prevent fatigue or permanent deformation.

Related: Stringer, Stressed skin
Rivet pitch

The centre-to-centre spacing of rivets along a row; it is specified by the manufacturer because incorrect pitch weakens the joint or promotes skin cracking.

Related: Rivet, Stringer, Edge distance
Edge distance

The distance from the centre of a fastener to the nearest edge of the material; too small a value allows the fastener to tear out under load.

Related: Rivet, Rivet pitch
Rivet

A permanent mechanical fastener installed by deforming its shank so that it clamps two or more sheets together; common aircraft types include solid, blind and Hi-Lok fasteners.

Related: Rivet pitch, Edge distance, Bucking
Bucking

The process of holding a solid rivet's shop head against a bucking bar while the manufactured head is driven, so the shank expands and fills the hole to form the driven head.

Related: Rivet, Rivet pitch
Corrosion

Electrochemical deterioration of a metal caused by environmental attack, dissimilar metal contact, or breakdown of protective coatings; types include galvanic, pitting, exfoliation and stress corrosion.

Related: Galvanic corrosion, Exfoliation corrosion, Stress corrosion
Galvanic corrosion

Corrosion produced when two dissimilar metals are in electrical contact in the presence of an electrolyte, so that the more anodic metal is consumed.

Related: Corrosion, Bonding
Exfoliation corrosion

A layered, flaking form of corrosion that attacks the grain structure of rolled or extruded aluminium alloys, often starting at edges, fastener holes or poorly protected surfaces.

Related: Corrosion, Stress corrosion
Stress corrosion

Cracking of a metal under the combined action of sustained tensile stress and a corrosive environment, often occurring in high-strength aluminium alloys and stainless steels.

Related: Corrosion, Exfoliation corrosion
Bonding

The electrical interconnection of aircraft metallic structure and components to provide a low-resistance return path, reduce static discharge risk and limit galvanic corrosion between dissimilar metals.

Related: Galvanic corrosion, Static discharger
Zinc chromate primer

A protective coating applied to bare aluminium before paint, providing corrosion inhibition and a key for subsequent topcoat adhesion.

Related: Corrosion, Alclad
Alclad

Aluminium sheet or plate clad with a thin layer of commercially pure aluminium, which corrodes preferentially and so protects the stronger alloy core.

Related: Corrosion, Zinc chromate primer
Wood inspection

Examination of wooden airframe structure for decay, compression failures, glue-line separation and moisture ingress, using visual checks, probing and tap testing.

Related: Glue joint, Spar
Glue joint

The bonded connection between wooden members; its strength depends on correct surface preparation, clamping pressure and adhesive, and it is inspected for voids and separation.

Related: Wood inspection
Spar

The main spanwise beam of a wing or control surface that carries bending and shear loads and to which ribs and skin are attached.

Related: Rib, Wing box
Rib

A chordwise member that forms the aerofoil contour, supports the skin, transfers loads to the spar and maintains the wing's shape.

Related: Spar, Wing box
Wing box

The primary load-carrying structure of a wing formed by front and rear spars, upper and lower skins and ribs, often enclosing an integral fuel tank.

Related: Spar, Rib, Integral tank
Integral tank

A fuel tank formed by sealing a structural cavity within the wing or fuselage, using sealed seams, fasteners and access panels instead of a separate bladder.

Related: Wing box, Fuel system
Fuel system

The aircraft system that stores, transfers, vents and delivers fuel to the engines at the required pressure and flow, including tanks, pumps, valves and quantity indication.

Related: Integral tank, Fuel selector
Fuel selector

A valve that allows the crew to select which tank or tanks supply the engine(s), and which may also provide an OFF position for shutdown or fire control.

Related: Fuel system
Hydraulic system

A system that transmits power through pressurised fluid to operate actuators for landing gear, brakes, flight controls and other loads, comprising reservoir, pump, valves, lines and actuators.

Related: Hydraulic reservoir, Selector valve
Hydraulic reservoir

A tank that stores hydraulic fluid, accommodates thermal expansion and provides a head of fluid to the pump inlet; it is checked for level and pressurisation.

Related: Hydraulic system
Selector valve

A directional control valve that routes hydraulic pressure to the chosen side of an actuator to extend, retract or hold a component.

Related: Hydraulic system
Landing gear

The assembly of struts, wheels, brakes and associated mechanisms that supports the aircraft on the ground, absorbs landing loads and permits ground manoeuvring.

Related: Shock strut, Torque link, Anti-skid system
Shock strut

An oleo-pneumatic landing gear leg that absorbs landing impact by forcing hydraulic fluid through an orifice while compressing nitrogen, then dissipates the energy on rebound.

Related: Landing gear, Torque link
Torque link

A hinged scissor linkage on a landing gear strut that prevents the piston from rotating within the cylinder while still allowing it to slide in and out.

Related: Shock strut, Landing gear
Anti-skid system

A wheel-speed sensing system that modulates brake pressure to prevent wheel lock and maintain directional control and stopping performance on slippery runways.

Related: Landing gear, Brake assembly
Brake assembly

The wheel-mounted unit, typically multiple disc, that converts kinetic energy into heat by friction to slow or stop the aircraft.

Related: Anti-skid system, Landing gear
Flight control system

The system of cables, rods, pulleys, bellcranks, actuators and surfaces by which the pilot controls pitch, roll and yaw, including primary and secondary controls.

Related: Cable tension, Bellcrank, Trim tab
Cable tension

The measured preload in a control cable; it must be set within limits to prevent slack, flutter or excessive bearing load, and is checked with a tensiometer.

Related: Flight control system, Turnbuckle
Turnbuckle

An adjustable barrel-and-terminal fitting used to set control cable tension, secured after adjustment by lockwire or a locking clip.

Related: Cable tension, Flight control system
Bellcrank

A pivoted lever that changes the direction of a control cable or rod and may alter the mechanical advantage within a flight control linkage.

Related: Flight control system, Push-pull rod
Trim tab

A small hinged surface on a primary control that is deflected to produce a balancing aerodynamic moment, reducing the stick force needed to hold a given attitude.

Related: Flight control system, Balance tab
Balance tab

A tab linked to the fixed structure so that it deflects opposite to the primary control, producing a moment that assists the pilot in moving the surface.

Related: Trim tab, Flight control system
Push-pull rod

A rigid tubular control member that transmits both tension and compression loads between bellcranks, levers or control surfaces.

Related: Bellcrank, Flight control system
Pitot-static system

The system of pitot tube, static ports, lines and instruments that supplies ram and static pressure for airspeed, altimeter and vertical speed indications.

Related: Pitot tube, Static port, Altimeter
Pitot tube

A forward-facing probe that senses total pressure from the airflow; it must be kept clear of ice, insects and blockage, and its heater checked where fitted.

Related: Pitot-static system, Static port
Static port

An opening on the aircraft skin that supplies undisturbed ambient static pressure to the pitot-static instruments; blockage causes erroneous altitude and airspeed readings.

Related: Pitot-static system, Altimeter
Altimeter

A pressure instrument that displays height above a selected reference by measuring static pressure; it must be set to the correct pressure datum before flight.

Related: Pitot-static system, Static port
Electrical bus

A common distribution point that connects a power source to a group of circuits, allowing loads to be supplied and isolated through circuit breakers or fuses.

Related: Circuit breaker, Bonding
Circuit breaker

A resettable protective device that opens a circuit when current exceeds its rating, protecting wiring from overheating and fire.

Related: Electrical bus
Static discharger

A small conductive wick fitted to trailing edges that bleeds static electricity from the airframe into the atmosphere, reducing radio interference.

Related: Bonding, Electrical bus
Pressurisation system

The system that maintains cabin pressure at a selected differential above ambient by controlling outflow, using seals, outflow valves and pressure controllers.

Related: Outflow valve, Cabin differential pressure
Outflow valve

A valve that regulates the rate at which cabin air escapes to atmosphere, thereby controlling cabin altitude and rate of change under the command of the pressure controller.

Related: Pressurisation system, Cabin differential pressure
Cabin differential pressure

The difference between cabin pressure and outside ambient pressure; it must not exceed the structural limit of the pressure hull.

Related: Pressurisation system, Outflow valve
Airworthiness directive

A mandatory instruction issued by the state of registry requiring inspection, modification or limitation of an aircraft or component to correct an unsafe condition.

Related: Maintenance release, Service bulletin
Service bulletin

A manufacturer-issued document recommending inspection or modification of a product; it is not automatically mandatory unless made so by an airworthiness directive or operator requirement.

Related: Airworthiness directive, Maintenance release
Maintenance release

A certification, signed by authorised personnel, that stated maintenance has been completed and the aircraft or component is fit for return to service within any specified limitations.

Related: Airworthiness directive, Service bulletin