OK CDL Air Brakes key terms
OK CDL Air Brakes · Get comfortable with the vocabulary.
- service brake
- Related: treadle valve, brake chamber
The brake system a driver applies with the foot pedal to slow or stop a moving vehicle during normal driving. In air brake systems, pressing the treadle sends air pressure to the brake chambers.
- parking brake
- Related: spring brake, push-pull control valve
A mechanical or spring-applied system that holds a parked vehicle stationary. In air brakes it is typically spring-actuated and releases only when air pressure compresses the spring.
- emergency brake
- Related: spring brake, emergency relay valve
A backup stopping system used when the service brakes fail. In air brake vehicles it usually consists of spring brakes that apply automatically when air pressure is lost.
- compressor
- Related: governor, air tank
An engine-driven pump that draws in air and compresses it into the vehicle's air storage tanks. It cycles on and off as governed pressure is reached and restored.
- governor
- Related: compressor, cut-out pressure
A device that monitors air tank pressure and controls when the compressor pumps or idles. It cuts the compressor in at a low set point and out at a higher cut-out pressure.
- cut-out pressure
- Related: governor, cut-in pressure
The upper pressure limit at which the governor stops the compressor from pumping more air. It is typically around 120 to 125 psi in a properly functioning system.
- cut-in pressure
- Related: governor, cut-out pressure
The lower pressure at which the governor restarts the compressor after pressure has fallen. It is typically about 20 to 25 psi below cut-out, often near 100 psi.
- air tank (reservoir)
- Related: drain valve, wet tank
A storage vessel that holds compressed air for later use by the brake system. Tanks are drained of moisture and oil through drain valves during pre-trip inspection.
- wet tank
- Related: air tank (reservoir), drain valve
The first reservoir to receive air from the compressor, where most moisture and oil condense. It supplies air to the other tanks but does not directly feed the brake chambers.
- drain valve
- Related: air tank (reservoir), air tank contamination
A valve at the bottom of an air tank that lets accumulated moisture and oil be blown out. It is opened manually during pre-trip checks and often automatically on some tanks.
- air tank contamination
- Related: drain valve, alcohol evaporator
The buildup of water, oil, or sludge inside air reservoirs. It can corrode tanks, freeze in cold weather, and damage valves, so tanks must be drained regularly.
- alcohol evaporator
- Related: air tank contamination, air dryer
A device that adds alcohol vapor to the air system to prevent moisture from freezing in valves and lines. It is used in cold weather but is not a substitute for draining tanks.
- air dryer
- Related: alcohol evaporator, air tank (reservoir)
A cartridge or canister unit that removes moisture from compressed air before it reaches the storage tanks. It reduces corrosion and freeze-ups and must be serviced per manufacturer intervals.
- safety valve
- Related: air tank (reservoir), cut-out pressure
A pressure-relief valve on the air system that opens to release air if pressure exceeds a safe limit. It protects tanks and components from over-pressurization.
- check valve
- Related: air tank (reservoir), air dryer
A one-way valve that allows air to flow in only one direction. It keeps air from escaping back out of a tank when the compressor or another circuit loses pressure.
- treadle valve
- Related: service brake, brake chamber
The foot-operated brake valve that controls how much air pressure reaches the brake chambers. Pressing the treadle increases pressure; releasing it lets air exhaust and releases the brakes.
- brake chamber
- Related: slack adjuster, pushrod
A canister where air pressure pushes a diaphragm and pushrod to apply the brakes. Each chamber converts air pressure into mechanical force at the slack adjuster.
- pushrod
- Related: brake chamber, slack adjuster
The rod that moves out of a brake chamber when air pressure is applied, transferring force to the slack adjuster. Its travel distance indicates brake adjustment condition.
- slack adjuster
- Related: pushrod, brake adjustment
A lever that connects the brake chamber pushrod to the brake camshaft and takes up clearance as linings wear. Its angle and travel are checked during pre-trip inspection.
- brake adjustment
- Related: slack adjuster, pushrod
The setting of clearance between brake linings and drums so that pushrod travel stays within limits. Poor adjustment lengthens stopping distance and can cause a violation.
- spring brake
- Related: parking brake, emergency brake
A brake chamber with a strong spring that applies the brake when air pressure is released. It serves as the parking brake and applies automatically if air pressure drops too low.
- push-pull control valve
- Related: spring brake, parking brake
The dash-mounted yellow knob used to apply and release the parking and spring brakes. Pulling it out exhausts air to apply the springs; pushing it in recharges air to release them.
- dual air brake system
- Related: primary circuit, secondary circuit
A brake system with two separate air circuits, usually primary and secondary, so a failure in one circuit still leaves braking ability in the other. Each circuit has its own tank and warning.
- primary circuit
- Related: dual air brake system, secondary circuit
One of the two separate air circuits in a dual system, typically supplying the rear brakes. It has its own reservoir and can still provide braking if the other circuit fails.
- secondary circuit
- Related: dual air brake system, primary circuit
The second air circuit in a dual system, typically supplying the front brakes. It remains functional when the primary circuit loses pressure, allowing a controlled stop.
- low air pressure warning
- Related: spring brake, air pressure gauge
A visual and audible alert that activates when system pressure falls below a safe level, usually around 60 psi. It warns the driver to stop before spring brakes apply automatically.
- air pressure gauge
- Related: low air pressure warning, dual air brake system
A dash instrument showing pressure in the brake circuits. In a dual system it typically has two needles or readouts so the driver can monitor each circuit separately.
- low pressure switch
- Related: low air pressure warning, air pressure gauge
A sensor that triggers the warning buzzer and light when air pressure drops below its set point. It may also activate a wig-wag brake light feature on some vehicles.
- compressor build-up time
- Related: compressor, governor
The time needed for the compressor to raise tank pressure from cut-in to cut-out. Excessive build-up time can indicate a leak, worn compressor, or governor problem.
- air leak test
- Related: static leak check, air pressure gauge
A check performed with the engine off and brakes applied to see whether pressure drops faster than allowed. It reveals leaks in lines, valves, or chambers before they cause failure.
- static leak check
- Related: air leak test, brake adjustment
A pre-trip test where the system is charged, the engine shut off, and pressure watched with and without the brake applied. Allowed loss is typically no more than 2 psi per minute with brakes released.
- applied stroke check
- Related: pushrod, brake adjustment
A test of pushrod travel with the brakes fully applied to confirm the chambers and adjustment are within limits. Excessive stroke means brakes are out of adjustment or a chamber is faulty.
- brake fade
- Related: downgrade braking, snub braking
Loss of braking power caused by overheating of drums and linings, often from repeated or prolonged braking on downgrades. It may feel like the pedal goes soft or stopping distance grows.
- snub braking
- Related: brake fade, downgrade braking
A technique of applying the brakes firmly to slow several mph, then releasing them to cool while the engine brake holds speed. It is repeated down a grade instead of riding the brakes.
- downgrade braking
- Related: snub braking, brake fade
Controlling speed on a long or steep descent by selecting a low gear and using intermittent braking rather than continuous pressure. This avoids overheating and brake fade.
- emergency relay valve
- Related: spring brake, emergency brake
A valve that senses a rapid loss of air pressure in the service line and applies the trailer or vehicle spring brakes automatically. It provides a fail-safe stop if lines separate.
- tractor protection valve
- Related: emergency relay valve, dual air brake system
A valve that closes off the tractor's air supply to the trailer if a trailer line breaks or separates. It keeps the tractor's air from escaping so its brakes still work.
- brake endorsement (air brakes)
- Related: air brake restriction, CDL knowledge test
The authorization required on a commercial driver license to operate a vehicle equipped with air brakes. It is obtained by passing a knowledge test and, where required, a skills test.
- air brake restriction
- Related: brake endorsement (air brakes), CDL knowledge test
A license restriction, often shown as an L or similar code, that prohibits driving vehicles with air brakes. It is placed when a driver tests in a vehicle without air brakes.
- CDL knowledge test
- Related: brake endorsement (air brakes), air brake restriction
The written examination covering general knowledge and specific endorsements, including air brakes. Passing the air brake portion is required before taking the skills test.