OR CDL Air Brakes study materials
OR CDL Air Brakes study resources

OR CDL Air Brakes study plan

OR CDL Air Brakes · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Air Brake System Components and Function

  • Identify and state the function of each major air brake component: compressor, governor, reservoirs, drain cocks, safety valve, check valves, foot valve, brake chambers, slack adjusters, and push rods.

  • Trace the path of compressed air from the compressor through the governor cut-in and cut-out cycle to the service brake chambers and back to atmosphere.

  • Explain how the governor controls compressor loading and unloading and describe what happens when the governor fails.

  • Distinguish the roles of the supply reservoir and the primary and secondary circuits by function, not by memorized labels.

Your checkpoint

Hand-drawn system diagram labeling every component and showing the air path during a service brake application, with a one-paragraph written explanation of each labeled part.

Week 2

Air Brake System Components and Function & Dual Air Brake System and Safety Features

  • Explain the split of the dual air brake system into primary and secondary circuits and which brake positions each circuit typically protects.

  • Describe how a failed circuit still allows the other circuit to stop the vehicle, and state what the driver should expect in the cab.

  • Explain the purpose and operation of the spring brake (parking brake) and how air pressure releases it.

  • Explain the role of the safety valve, check valves, and the low-pressure warning device in protecting the system.

  • Describe the emergency (push-to-set) and parking release controls and predict what happens to the spring brakes during a slow pressure loss.

Your checkpoint

A written comparison table of the primary and secondary circuits listing components served, failure symptoms, and driver response for each.

Week 3

Inspecting the Air Brake System

  • Perform the seven-step air brake inspection sequence in order: leakage check, low-pressure warning, spring brake test, and the remaining pre-trip steps.

  • List the specific items checked at each step, including drain cocks, slack adjuster play, brake chamber condition, hoses, and lines.

  • Demonstrate the ability to check slack adjuster free play and state the acceptable limit.

  • Identify common defects that would place a vehicle out of service during a pre-trip inspection.

Your checkpoint

A completed written pre-trip inspection checklist for a vehicle you can access, with each item marked pass, fail, or not applicable and a note on any defect found.

Week 4

Air Brake System Checks (Leakage, Low Pressure Warning, Spring Brakes)

  • Explain how to perform the static leakage test and state the acceptable pressure loss limits for a single vehicle and for a combination vehicle.

  • Describe the low-pressure warning test and the pressure at which the warning must activate.

  • Explain the spring brake test and the conditions under which the spring brakes must apply automatically.

  • Describe how to perform the applied leakage test with the brakes fully applied and what a failure indicates.

  • Interpret a failed check and decide whether the vehicle is safe to drive.

Your checkpoint

A step-by-step written procedure for all four checks (static leak, applied leak, low-pressure warning, spring brake) with pass/fail criteria and a short paragraph on what each failure means.

Week 5

Inspecting the Air Brake System & Air Brake System Checks (Leakage, Low Pressure Warning, Spring Brakes)

  • Combine the inspection sequence and the four system checks into one continuous pre-trip routine performed from memory.

  • Practice reciting the pass/fail criteria for each check without notes.

  • Diagnose a hypothetical fault (for example, pressure loss above the limit or a warning that does not sound) and state the correct action.

  • Explain how ambient conditions such as cold weather or a slow compressor build-up affect the checks.

Your checkpoint

A timed, from-memory recitation or written run-through of the full inspection and check sequence, scored against the week 4 procedure with every criterion stated correctly.

Week 6

Using Air Brakes While Driving

  • Explain how to use the brakes on a downgrade, including selecting a safe gear before the descent and using controlled, steady applications.

  • Describe the correct use of the trailer hand valve and why it should not be used for parking.

  • Explain how to test the brakes after driving through water and how to dry them out.

  • Describe the effect of speed, load, and road surface on stopping distance and how to adjust following distance.

  • Explain the proper procedure for stopping and parking, including setting the parking brake and using wheel chocks.

Your checkpoint

A written downgrade driving plan for a specific route or grade you know, including gear selection, speed target, brake application strategy, and a stop-and-park checklist.

Week 7

Using Air Brakes While Driving & Emergency Braking and Brake Failure Response

  • Explain the correct response to a brake failure: downshift, use the emergency/parking brake gradually, and look for an escape route.

  • Describe how to use the spring brakes as an emergency stopping tool and the risk of applying them too abruptly.

  • Explain what to do if the low-pressure warning sounds while driving.

  • Describe how to handle a brake fire and why water should not be used on a hot brake.

  • Explain the correct response to a loss of air pressure in one circuit of a dual system.

Your checkpoint

A written emergency action card listing, in order, the steps for brake failure, low-pressure warning, brake fire, and single-circuit failure, each with the reasoning behind the first step.

Week 8

Air Brake System Components and Function & Dual Air Brake System and Safety Features & Inspecting the Air Brake System & Air Brake System Checks (Leakage, Low Pressure Warning, Spring Brakes) & Using Air Brakes While Driving & Emergency Braking and Brake Failure Response

  • Review all six domains using the week 1 through 7 deliverables and correct every error found.

  • Re-take practice questions for each domain and record the score per domain.

  • Re-teach the weakest domain from memory in writing, without notes.

  • Confirm the full inspection and check sequence and the emergency procedures are recalled correctly under time pressure.

Your checkpoint

A final self-assessment sheet showing per-domain practice scores, a list of remaining weak points, and a corrected one-page summary of the inspection sequence and emergency procedures.

Milestones

Week 2: Can state the primary and secondary circuit split and explain, without notes, why a single-circuit failure still leaves braking capability.

Week 4: Can recite the four system checks and their pass/fail criteria from memory and correctly interpret a failed check.

Week 6: Can perform the full inspection and check sequence from memory in order and explain downgrade braking strategy.

Week 8: Scores at or above 80 percent on practice questions in every domain and can state the emergency procedures without notes.