Automotive Servicing NC I study plan
Automotive Servicing NC I · Give each week a clear focus.
8 weeks · About 7 hours per week
Workplace Communication and Occupational Health and Safety (OHS) Practices & Use of Hand Tools, Measuring Instruments, and Workshop Equipment
Explain in plain language the five steps of the hazard-identification-to-control cycle (identify, assess, control, record, review) and apply them to three workshop scenarios you write yourself
Demonstrate the correct sequence for donning and doffing PPE (coveralls, safety glasses, gloves, hearing protection, respirator fit check) and list the inspection criteria for each item before use
Classify ten hand tools from a written list into measuring, cutting, holding, striking, and turning categories, and state the inspection point that most often fails for each
Read a metric micrometer, a vernier caliper, and a dial indicator from written readings (no images) and convert each result to the nearest 0.01 mm
Describe the lockout/tagout and housekeeping steps required before and after using a bench grinder or hydraulic press
Your checkpoint
Written hazard-control examples, PPE and tool inspection checklists, and worked measurement readings.
Use of Hand Tools, Measuring Instruments, and Workshop Equipment & Preventive Maintenance and Basic Vehicle Inspection
Describe the correct use, care, and calibration check interval for torque wrenches, feeler gauges, and tyre pressure gauges, and explain the consequence of using a torque wrench as a breaker bar
Outline a 15-point pre-start vehicle walk-around inspection in the order a technician would perform it, stating what is being checked and the reject criterion at each point
Explain how to read tyre size, load index, speed rating, and DOT date code from a written tyre sidewall string, and state when a tyre must be removed from service
List the fluid levels and condition checks in a preventive maintenance service (engine oil, coolant, brake fluid, power steering, transmission, washer, battery electrolyte where applicable) with the specification source for each
Build a written preventive maintenance schedule for 5,000 km, 20,000 km, and 40,000 km intervals and justify each added item
Your checkpoint
Tool-care notes, a pre-start inspection checklist, and a written preventive-maintenance schedule.
Preventive Maintenance and Basic Vehicle Inspection & Engine and Engine Support Systems Servicing
Explain the four-stroke cycle in both spark-ignition and compression-ignition form, naming valve positions, piston direction, and what each stroke accomplishes
Identify the function of the major engine support systems (lubrication, cooling, fuel, intake and exhaust, ignition or injection) and state one common failure symptom for each
Describe the procedure for checking and adjusting valve clearance, including why the engine must be cold or hot per specification and how the firing order is used
Explain how to perform a compression test and a cylinder leakage test, and interpret three written result sets to decide whether the fault is rings, valves, or head gasket
Trace the flow of coolant through the engine, radiator, thermostat, and water pump, and diagnose overheating from a written symptom list
Your checkpoint
Engine-cycle and support-system notes, compression and leakage test interpretations, and a cooling-system flow diagram.
Engine and Engine Support Systems Servicing & Electrical and Electronic Systems Servicing
Describe the purpose and adjustment of the timing belt or chain, and list the alignment marks and tension checks a technician verifies before and after replacement
Explain the components and function of a charging system (alternator, regulator, battery) and a starting system (battery, starter motor, solenoid, ignition switch), and state the normal voltage readings expected at rest, cranking, and charging
Apply Ohm's law to ten written circuit problems to find voltage, current, or resistance, and explain how a voltage drop test locates a high-resistance connection
Describe how to use a digital multimeter to measure voltage, resistance, and current, including lead placement, range selection, and the safety rule for each mode
Explain the function of fuses, relays, and grounds in a vehicle circuit, and outline a systematic diagnostic sequence for a non-working accessory given only a written symptom description
Your checkpoint
Timing-system notes, charging and starting-system explanations, worked circuit problems, and a multimeter safety checklist.
Electrical and Electronic Systems Servicing & Chassis, Steering, Suspension, and Brake Systems Servicing
Read a written wiring description and identify the circuit protection, control device, load, and ground path, then state the first three test points in order
Explain the construction and operation of lead-acid and maintenance-free batteries, including specific gravity, open-circuit voltage, load testing, and safe charging practice
Describe the hydraulic brake system from pedal to wheel cylinder or caliper, and explain how air in the system, a leaking seal, or a faulty master cylinder each produces a different pedal symptom
Outline the procedure for brake pad and disc inspection and replacement, including measurement of pad thickness and disc runout against a written specification
Explain the purpose and adjustment of wheel alignment angles (camber, caster, toe) and describe how each misalignment shows up as a written tyre wear pattern
Your checkpoint
A wiring test sequence, battery and brake-system notes, and wheel-alignment symptom comparisons.
Chassis, Steering, Suspension, and Brake Systems Servicing & Power Transmission and Drivetrain Servicing
Describe the components of a MacPherson strut and a double-wishbone suspension, and state the inspection points and rejection criteria for springs, shock absorbers, and bushings
Explain the operation of a recirculating-ball and a rack-and-pinion steering gear, and describe how to check for play, binding, and fluid leaks
Describe the construction and function of a clutch (pressure plate, friction disc, release bearing, flywheel) and explain the symptoms of a slipping versus a dragging clutch
Explain the layout and function of manual transmission, driveshaft, differential, and final drive, including the purpose of the differential when turning
Outline the checks for automatic transmission fluid level and condition, and describe how a written road-test symptom (slipping, harsh shift, delayed engagement) narrows the fault area
Your checkpoint
Suspension and steering inspection notes, a clutch symptom comparison, and transmission and driveline review notes.
Workplace Communication and Occupational Health and Safety (OHS) Practices & Use of Hand Tools, Measuring Instruments, and Workshop Equipment & Preventive Maintenance and Basic Vehicle Inspection
Rehearse the written sequence for responding to a workshop emergency (fire, chemical spill, injury, electrical shock) and state the location and purpose of each control in a typical shop
Explain the safe handling, storage, and disposal of used oil, coolant, brake fluid, and batteries under common shop practice, and describe the spill response for each
Solve fifteen timed measurement and specification problems drawn from all domains, showing unit conversions and tolerance decisions
Write a one-page job card for a full preventive maintenance service that lists every check, tool, and specification needed, in the order the work would be done
Explain how to verify that a repaired vehicle is safe to release, including torque re-checks, fluid leak checks, and a functional road-test checklist
Your checkpoint
A workshop emergency checklist, worked measurement problems, and a preventive-maintenance job card with release checks.
Workplace Communication and Occupational Health and Safety (OHS) Practices & Use of Hand Tools, Measuring Instruments, and Workshop Equipment & Preventive Maintenance and Basic Vehicle Inspection & Engine and Engine Support Systems Servicing & Electrical and Electronic Systems Servicing & Chassis, Steering, Suspension, and Brake Systems Servicing & Power Transmission and Drivetrain Servicing
Complete two full-length timed practice sets covering all seven domains and review every wrong answer to the underlying principle, not just the correct option
Recite from memory the key specifications and inspection criteria you assembled across weeks 1 to 7, and flag any you cannot state confidently for further review
Diagnose five written fault scenarios that each cross at least two domains (for example an electrical fault causing an engine symptom) and justify your diagnostic order
Review the domains with the lowest practice scores and rewrite your own summary sheet for each weak area
Confirm exam-day logistics: identification requirements, allowed tools, timing, and the venue rules you must follow
Your checkpoint
Scored practice sets, diagnostic-scenario explanations, revised weak-domain summaries, and an exam-day logistics checklist.
Milestones
Week 2: Without notes, list the inspection points of the walk-around and the rejection criteria for tyres and fluids, scoring at least 12 of 15 correctly
Week 4: Score at least 70% on a self-made 40-question set covering domains 1 to 5, with no domain below 60%
Week 6: Explain the operation of clutch, differential, and brake hydraulic system aloud in under five minutes each without reference material
Week 8: Score at least 80% on both full-length timed practice sets, with every domain at or above 70%