NAVTTC Auto Electrician study materials
NAVTTC Auto Electrician study resources

NAVTTC Auto Electrician: Lighting and Accessory Circuits

NAVTTC Auto Electrician · Work through your exam, one topic at a time.

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Lighting and Accessory Circuits

Lighting and Accessory Circuits - what the exam tests

Headlamp, tail, brake, indicator, reverse and interior circuits; relays and fuses; bulb types; wipers, horn, windows and central locking; and legal headlamp aiming.

Rules

  • High-current lamps are fed through a relay; the switch carries only coil current. A burned switch or melted connector usually means the relay was bypassed or an uprated bulb was fitted.
  • Indicators flash 60–120 times per minute. LED conversions need an electronic flasher or ballast resistors, otherwise hyperflash and bulb-out warnings appear on monitored circuits.
  • Dual-filament stop/tail bulbs share a ground. A shorted filament or corroded ground lets tail and brake circuits back-feed, so lamps glow dimly or the brake lights stay on.
  • Headlamps are aimed at kerb weight, correct tyre pressures, on level ground; a dipped beam typically drops about 1% over distance.

Worked example

A fuse blows the moment the lights are switched on. Do not fit a bigger fuse. Disconnect the lamp connectors one at a time and re-test; when the fuse stops blowing, that branch holds the short. Measure resistance from that branch's feed wire to ground - near zero confirms a short to the body. Reasoning: the fuse protects the cable, so a repeat blow is a dead short, not a load fault.

Traps that cost marks

  • Fitting 100 W bulbs to a standard harness.
  • Assuming the bulb is faulty when the ground is corroded - most lighting faults are ground faults.
  • Using a low-impedance test lamp on a module output.
  • Adjusting aim with a loaded boot or wrong tyre pressures.
  • Reversing polarity on LED lamps.