PEC EPE Mechanical study materials
PEC EPE Mechanical study resources

PEC EPE Mechanical study plan

PEC EPE Mechanical · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Mechanics of Materials and Machine Design

  • Derive and apply axial, torsional, and bending stress-strain relationships, including tapered members, composite sections, and thermal expansion restraint.

  • Compute principal stresses, maximum shear, and Mohr's circle for combined loading, then apply Tresca and von Mises criteria to justify a safe section size.

  • Solve beam deflection problems by integration, superposition, and Castigliano's theorem, and predict column failure using Euler and Johnson curves for pinned, fixed, and free end conditions.

  • Compress section properties, stress-concentration factors, and failure theories into a single reference sheet you can reproduce from memory.

Your checkpoint

A 30-question timed set on stress analysis, deflection, and buckling scored at 70% or higher, with every missed item rewritten as a corrected worked solution showing the governing equation and unit check.

Week 2

Mechanics of Materials and Machine Design

  • Design against fatigue using S-N curves, Marin modification factors, and Goodman, Gerber, and Soderberg failure lines for fluctuating stresses.

  • Size a shaft under combined bending and torsion with a keyway, then verify the key and coupling for shear and bearing stress.

  • Select a rolling bearing from catalog dynamic load rating and L10 life, and compute gear train ratios, pitch-line velocity, and tooth bending stress.

  • Analyze bolted and welded joints and helical springs for preload, eccentric loading, and factor of safety.

Your checkpoint

A five-problem machine-design dossier (fatigue shaft, bearing life, gear pair, bolted joint, spring) each closed out with a factor-of-safety statement and consistent SI units.

Week 3

Industrial Engineering, Project Management, and Professional Ethics

  • Compute present worth, annual worth, future value, NPV, IRR, and payback for competing equipment alternatives and choose the better option under a stated discount rate.

  • Apply depreciation methods and break-even analysis to a production capacity decision.

  • Build a CPM network, run the forward and backward pass, identify critical path and total float, and price a crash decision against daily indirect cost.

  • Estimate PERT activity probability for finishing by a target date, and apply cost-estimating and learning-curve relationships.

Your checkpoint

One end-to-end case study combining an economic comparison of two machines with a 12-activity CPM/PERT schedule, including a written justification of the crashing decision and the probability of on-time completion.

Week 4

Industrial Engineering, Project Management, and Professional Ethics & Mechanics of Materials and Machine Design

  • Resolve ethical scenarios involving conflict of interest, confidentiality, competence limits, and public safety by citing the engineering council's code of ethics and stating which duty prevails.

  • Distinguish mandatory from aspirational code provisions, and explain proper practice for sealing, signing, and revising engineering documents.

  • Apply contract types, tendering, delay and variation claims, and risk allocation to a construction or plant-project scenario.

  • Re-run ten previously missed mechanics and machine-design items untimed and without notes to confirm retention.

Your checkpoint

A 40-question timed quiz spanning Domains 2 and 6 at 65% or higher, plus an error log tagging each miss as concept gap, unit slip, misread, or time pressure.

Week 5

Engineering Mathematics and Fundamentals & Thermodynamics and Heat Transfer

  • Solve calculus, linear algebra, differential equation, probability, and statistics problems of the type used to model mechanical systems.

  • Apply the first and second laws to closed and open systems, evaluate entropy changes, and analyze Rankine, Brayton, Otto, Diesel, and vapor-compression cycles for efficiency and work output.

  • Solve steady conduction networks, convection correlations, and radiation exchange problems for combined-mode heat transfer.

  • Size a heat exchanger using both LMTD and NTU-effectiveness methods and compare the answers.

Your checkpoint

A 25-question timed set across Domains 1 and 3 at 70% or higher, alongside a one-page equation sheet limited to what you used to solve the set.

Week 6

Thermodynamics and Heat Transfer & Fluid Mechanics and Hydraulic Systems

  • Apply the energy and Bernoulli equations to pipe and duct systems, including friction factor from Moody chart, minor losses, and pump head added.

  • Match a pump curve to a system curve, determine operating point, and check NPSH available against required to avoid cavitation.

  • Solve hydrostatic force on submerged plane and curved surfaces and check buoyancy and stability.

  • Compute heat-transfer coefficients for internal and external flow and apply them to a practical cooling problem.

Your checkpoint

Three fully worked design problems (pump-and-pipeline sizing with operating point, heat exchanger rating, and submerged-gate force) plus one timed 40-question full-length mock taken under exam conditions.

Week 7

Fluid Mechanics and Hydraulic Systems & Manufacturing Processes and Engineering Materials

  • Trace hydraulic and pneumatic circuits for cylinders, directional valves, flow controls, accumulators, and relief valves, and diagnose causes of drift, overheating, and pressure loss.

  • Compare casting, forming, machining, and welding processes and predict their characteristic defects from process conditions.

  • Interpret tolerance, fit, surface finish, and GD&T callouts on a mechanical drawing and check them against functional requirements.

  • Relate material properties and heat treatment to service failure, and identify corrosion and fatigue fracture modes from a described failure.

Your checkpoint

A 30-question timed set on Domains 4 and 5 at 75% or higher, plus a one-page defect-to-cause table covering at least ten manufacturing defects.

Week 8

Engineering Mathematics and Fundamentals & Mechanics of Materials and Machine Design & Thermodynamics and Heat Transfer & Fluid Mechanics and Hydraulic Systems & Manufacturing Processes and Engineering Materials & Industrial Engineering, Project Management, and Professional Ethics

  • Take two full-length timed mock exams under exam-day conditions and record per-domain accuracy.

  • Rank weak domains by weighted contribution to the total score, since weighted gaps cost more than raw question counts.

  • Re-drill the 30 highest-value missed items and rebuild your formula sheet from scratch to expose remaining gaps.

  • Rehearse exam-day logistics: calculator check, unit-conversion routine, and a per-question time budget for the number of items on the paper.

Your checkpoint

A final full-length mock at 70% or higher with a prioritized 72-hour revision list of no more than ten specific items, each tied to a domain and a worked example.

Milestones

Week 2: Domain 2 closed-book self-test at 70% or higher, with the five-problem design dossier complete; if below 70%, defer Domain 6 by three days and re-drill fatigue and shaft sizing.

Week 4: Heaviest domains secured: 40-question Domain 2 plus Domain 6 quiz at 65% or higher, ethics scenarios answered in writing, and an error log that classifies every miss.

Week 6: Full-length timed mock completed and scored by domain; confirm projected total is at least 60% and that no single domain sits below 50%.

Week 8: Final mock at 70% or higher with all six domains represented, a rebuilt one-page formula sheet, and a revision list short enough to finish in the last 72 hours.