ACI MFTT study plan
ACI MFTT · Give each week a clear focus.
8 weeks · About 7 hours per week
Masonry materials, units, mortar, and grout sampling
Classify ASTM C270 mortar Types M, S, N, O, and K by their cementitious-to-aggregate proportion limits and state the structural or environmental service condition each type suits.
Distinguish the ASTM C90, C216, C652, and C140 unit categories and list the physical property tests each referencing standard mandates.
Build a unit sampling plan under ASTM C140 and C67, stating lot size, number of units drawn, and how each specimen is identified and transported without damage.
Explain how aggregate moisture, batching method, and mixing water quantity shift field mortar consistency and water content, and predict the direction of each shift.
Your checkpoint
A two-page reference sheet pairing mortar type to proportion limits and service use, plus a completed mock sample-collection form for a 5,000-unit lot showing lot definition, sample size, and identification scheme.
Masonry materials, units, mortar, and grout sampling & Field testing of masonry mortar and grout (consistency, water content, compressive strength specimens)
Perform the ASTM C1437 flow table procedure on a mortar batch, recording the 25-drop sequence, five spread readings, and computed flow percentage to the nearest whole percent.
Determine mortar water content from batch weights and flow calibration data following the ASTM C780 procedure, and show the arithmetic for converting measured flow to reported water content.
Sample freshly mixed mortar from both the mixer and the mortar board per ASTM C780, documenting elapsed time between sampling and test so results remain valid.
Measure mortar consistency by cone penetration and explain when penetration results are preferred over flow results in the field.
Your checkpoint
A timed dry run of flow and consistency determinations on a laboratory mortar batch, captured on a data sheet with five individual flow readings, computed flow percentage, water content calculation, and elapsed-time entries.
Field testing of masonry mortar and grout (consistency, water content, compressive strength specimens)
Mold field mortar specimens in 2-inch cube molds, executing the two-layer rodding sequence and strike-off so each cube is square and free of voids.
Cure molded specimens under the specified moist conditions and set the stripping and test dates from the standard cure age.
Prepare grout specimens per ASTM C1019, including mold selection, filling, consolidation, and curing, and record consistency at the time of sampling.
Set up a compression testing machine for masonry specimens, verifying platen alignment, spherically seated block contact, and a loading rate within the required range.
Your checkpoint
A specimen preparation and tracking log covering six mortar cubes and three grout specimens, with mold identification, sampling time, cure start date, planned test date, and a signed capping checklist.
Masonry prism construction, curing, and compressive strength testing
Construct masonry prisms with the specified unit and mortar, controlling bed joint thickness, full bedding, and head joint fill so each prism meets the ASTM C1314 geometry requirements.
Apply the specified prism storage and curing regime, recording temperature, moisture condition, and elapsed days before capping and testing.
Cap prism bearing surfaces so each face is parallel and perpendicular to the axis of loading within the tolerance, and measure each prism to the nearest 0.01 inch.
Compute prism compressive strength and apply the height-to-thickness correction factor, showing the uncorrected strength, the factor selected, and the corrected result.
Your checkpoint
A documented three-prism set with a construction and curing record plus a complete strength calculation worksheet that shows gross area, measured load, uncorrected strength, height-to-thickness ratio, and corrected compressive strength.
Masonry prism construction, curing, and compressive strength testing & Unit compressive strength and absorption/saturation testing
Conduct prism compression tests at the required loading rate, describe the failure mode of each specimen, and flag results for outliers or joint-related failures.
Test masonry units in compression under ASTM C140, including capping or grinding of bearing faces, alignment on the testing machine, and net-area computation.
Calculate net and gross compressive strength for hollow units, showing how the net area is derived from the unit geometry.
Interpret prism and unit strength results together and state whether the tested assembly is consistent with the specified masonry compressive strength.
Your checkpoint
A calculation packet containing the corrected prism strength summary and a unit compressive strength worksheet with measured dimensions, net area, gross area, applied load, and both net and gross strengths.
Unit compressive strength and absorption/saturation testing
Run the 24-hour cold water absorption procedure on masonry units, controlling submersion time, water temperature, and the weighing sequence to the required precision.
Run the 5-hour boiling absorption procedure and compute the saturation coefficient as the ratio of 24-hour to boiling absorption.
Compute oven-dry density, moisture content, and void ratio from the measured masses, and compare each value against the applicable ASTM C90 or C216 limit.
Condition and handle absorption specimens through oven drying, cooling, and reweighing, documenting each transfer so mass changes can be traced to the correct step.
Your checkpoint
A completed absorption test worksheet for five units showing saturated, boiled, and oven-dry masses, 24-hour absorption percentage, boiling absorption percentage, saturation coefficient, and a pass or fail determination against stated limits.
Test records, reporting, and qualification of test personnel & Field testing of masonry mortar and grout (consistency, water content, compressive strength specimens) & Masonry prism construction, curing, and compressive strength testing
Assemble a field test report containing the project and sample identification, test methods used, specimen ages, environmental conditions, results, and the technician's signature and certification number.
Write a specimen tracking and chain-of-custody record that follows each sample from collection through reported result, including any transfer of custody.
State the personnel qualification and laboratory accreditation requirements that govern masonry field testing, including technician certification and agency accreditation.
Identify the reporting errors that invalidate a test result and describe the correction or re-test path for each one.
Your checkpoint
A complete mock field test report covering one mortar, one grout, and one prism test, with a companion tracking log that traces all specimens from sampling to reported value.
Masonry materials, units, mortar, and grout sampling & Field testing of masonry mortar and grout (consistency, water content, compressive strength specimens) & Masonry prism construction, curing, and compressive strength testing & Unit compressive strength and absorption/saturation testing & Test records, reporting, and qualification of test personnel
Complete two timed 50-question practice sets spanning all five domains and score at least 80 percent on each.
Review every missed item, write the underlying fact or procedure into an error log, and re-state the correct method in your own words.
Re-demonstrate the three highest-risk procedures from memory: flow determination, prism height-to-thickness correction, and saturation coefficient calculation.
Diagnose remaining weak domains from practice scores and schedule targeted review hours before the exam date.
Your checkpoint
Two scored practice sets at or above 80 percent plus a one-page error log listing each missed item, the corrected fact, and the domain it belongs to.
Milestones
Week 2: Perform a flow test and a water content determination end to end without notes, and explain out loud why each reading is recorded where it is.
Week 4: Produce a corrected prism compressive strength from raw measurements, including the height-to-thickness factor selection, with no reference material open.
Week 6: Compute a saturation coefficient from three raw masses and correctly state pass or fail against the applicable unit standard limit.
Week 8: Score 80 percent or higher on two timed mixed-domain practice sets and show an error log whose entries trace to all five domains.