AL HVAC study materials
AL HVAC study resources

AL HVAC study plan

AL HVAC · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Refrigeration Principles and System Components

  • Draw the vapor-compression cycle from memory, labeling all four state points with phase and relative pressure/temperature.

  • Explain in writing the function of the compressor, condenser, metering device, and evaporator, plus how each fails.

  • Calculate superheat and subcooling for three given operating scenarios and state whether charge is correct.

  • Compare reciprocating, scroll, screw, and centrifugal compressors by capacity range and typical application.

  • Classify the five most common metering devices (fixed orifice, TXV, EEV, capillary, AXV) by how each responds to load.

Your checkpoint

A one-page hand-drawn pressure-enthalpy diagram with all four state points labeled, submitted with a 25-question fundamentals self-quiz scored at 80% or higher.

Week 2

Refrigeration Principles and System Components & Piping, Tubing, Fittings, and Brazing

  • Trace the refrigerant path through a split system and state the correct location of filter drier, accumulator, receiver, sight glass, and muffler.

  • Distinguish ACR copper, plumbing copper, and approved fittings by wall thickness, marking, and permitted use.

  • Write the step-by-step brazing sequence including nitrogen purge, heat direction, alloy selection, and post-braze cleaning.

  • Select tubing diameter and equivalent length for three capacities using a manufacturer's line-sizing chart.

  • Describe proper flaring, swaging, and bending procedures and the faults each prevents.

Your checkpoint

A written brazing procedure with nitrogen-purge steps plus a completed line-size selection worksheet for three sample systems, checked against a 10-point quality checklist.

Week 3

Air Conditioning and Cooling Equipment

  • Compare DX versus chilled-water systems and air-cooled versus water-cooled condensers by application and service implications.

  • Match indoor and outdoor design conditions to rated capacity using manufacturer performance tables.

  • Separate total capacity into sensible and latent components for three sets of entering-air conditions.

  • Diagnose a frosted evaporator by ranking likely causes from a supplied symptom list.

  • Explain how coil configuration, airflow direction, and metering device interact to set system balance.

Your checkpoint

A five-scenario equipment selection exercise using printed capacity tables, with sensible and latent capacity documented for each and 80% or better accuracy.

Week 4

Heating Systems (Gas, Oil, Electric, and Heat Pumps)

  • Describe the combustion process and distinguish natural-draft, induced-draft, power-vent, and direct-vent appliances.

  • Sequence the ignition and operating steps of a gas furnace and name each safety switch and what it protects.

  • Explain reversing-valve operation and the defrost cycle in a heat pump, including the sensors and controls involved.

  • Calculate electric resistance heat kW, BTUH, and the CFM needed for a specified temperature rise.

  • Compare oil, gas, electric, and heat pump heating systems by efficiency metric (AFUE, COP, HSPF) and service requirements.

Your checkpoint

A combustion-analysis worksheet for three appliances covering O2, CO2, CO, excess air, and temperature rise, plus a labeled heat-pump defrost timeline.

Week 5

Electrical Systems, Motors, and Controls

  • Read a ladder diagram and trace a complete control circuit from thermostat call to load energization.

  • Identify symbols for contacts, relays, transformers, capacitors, and safety devices and state each device's normal state.

  • Measure voltage, current, resistance, and microamps in simulated circuits and predict expected readings before measuring.

  • Differentiate PSC, ECM, and shaded-pole motors and describe the starting components and failure symptoms of each.

  • Explain the function of contactors, sequencers, defrost boards, and phase monitors in a typical system.

Your checkpoint

A redrawn control schematic of a furnace and condenser circuit, paired with a 25-question electrical troubleshooting quiz scored at 85% or better.

Week 6

Ductwork, Air Distribution, and Ventilation & Load Calculation and System Design

  • Perform a room-by-room heat loss and heat gain calculation using accepted residential load-calculation principles.

  • Size supply and return ductwork with the equal-friction method for a given CFM and layout.

  • Explain static pressure, duct velocity, and fitting losses, then build a static-pressure budget for the layout.

  • Apply ventilation and exhaust requirements, including fresh-air and exhaust-fan sizing for a dwelling.

  • Match equipment capacity to the calculated load and justify any oversizing or downsizing decision.

Your checkpoint

A complete load calculation and duct sizing worksheet for a 1,800-square-foot house, including a one-line static-pressure budget and a supply/return trunk layout sketch.

Week 7

Installation, Testing, and Commissioning & Service, Maintenance, and Troubleshooting

  • Write a startup and commissioning checklist covering evacuation, charging, airflow verification, and temperature split.

  • Describe evacuation to 500 microns and the standing-vacuum decay test, and state pass/fail criteria.

  • Verify charge targets for fixed-orifice and TXV systems using superheat or subcooling as appropriate.

  • Build a troubleshooting decision tree for no-cooling, low-capacity, and short-cycling complaints.

  • Diagnose electrical and airflow faults from a set of supplied gauge, meter, and temperature readings.

Your checkpoint

A two-page commissioning checklist plus a troubleshooting flow chart for three common faults, validated by scoring 80% or higher on 15 scenario-based questions.

Week 8

Safety, Environmental Regulation, and Refrigerant Handling & Refrigeration Principles and System Components

  • Apply refrigerant recovery, recycling, and reclamation rules, including venting prohibitions and leak-repair thresholds.

  • Distinguish ODP and GWP and classify common refrigerants by safety group and handling requirement.

  • Describe safe cylinder handling, PPE, ventilation, and confined-space precautions for refrigerant work.

  • Explain nitrogen pressure testing, regulator use, and why oxygen or air must never be used for leak testing.

  • Re-solve mixed problems from the refrigeration and troubleshooting domains under timed conditions.

Your checkpoint

A full-length 100-question practice exam scored at 80% or higher overall and 85% or higher in the refrigeration domain, with every missed item logged and re-explained in writing.

Milestones

Week 2: Pass a 20-question check on superheat, subcooling, and line sizing at 80% or better, and recite the nitrogen-purge brazing sequence without notes.

Week 4: Score 75% or higher on a 50-question cumulative quiz covering refrigeration, heating, cooling equipment, and piping.

Week 6: Submit a load calculation and duct layout that passes a 15-item self-audit checklist with no critical item missed.

Week 8: Score 80% or higher on a timed 100-question practice exam with no domain below 70%.