AL HVAC study plan
AL HVAC · Give each week a clear focus.
8 weeks · About 7 hours per week
Refrigeration Principles and System Components
Draw the vapor-compression cycle from memory, labeling all four state points with phase and relative pressure/temperature.
Explain in writing the function of the compressor, condenser, metering device, and evaporator, plus how each fails.
Calculate superheat and subcooling for three given operating scenarios and state whether charge is correct.
Compare reciprocating, scroll, screw, and centrifugal compressors by capacity range and typical application.
Classify the five most common metering devices (fixed orifice, TXV, EEV, capillary, AXV) by how each responds to load.
Your checkpoint
A one-page hand-drawn pressure-enthalpy diagram with all four state points labeled, submitted with a 25-question fundamentals self-quiz scored at 80% or higher.
Refrigeration Principles and System Components & Piping, Tubing, Fittings, and Brazing
Trace the refrigerant path through a split system and state the correct location of filter drier, accumulator, receiver, sight glass, and muffler.
Distinguish ACR copper, plumbing copper, and approved fittings by wall thickness, marking, and permitted use.
Write the step-by-step brazing sequence including nitrogen purge, heat direction, alloy selection, and post-braze cleaning.
Select tubing diameter and equivalent length for three capacities using a manufacturer's line-sizing chart.
Describe proper flaring, swaging, and bending procedures and the faults each prevents.
Your checkpoint
A written brazing procedure with nitrogen-purge steps plus a completed line-size selection worksheet for three sample systems, checked against a 10-point quality checklist.
Air Conditioning and Cooling Equipment
Compare DX versus chilled-water systems and air-cooled versus water-cooled condensers by application and service implications.
Match indoor and outdoor design conditions to rated capacity using manufacturer performance tables.
Separate total capacity into sensible and latent components for three sets of entering-air conditions.
Diagnose a frosted evaporator by ranking likely causes from a supplied symptom list.
Explain how coil configuration, airflow direction, and metering device interact to set system balance.
Your checkpoint
A five-scenario equipment selection exercise using printed capacity tables, with sensible and latent capacity documented for each and 80% or better accuracy.
Heating Systems (Gas, Oil, Electric, and Heat Pumps)
Describe the combustion process and distinguish natural-draft, induced-draft, power-vent, and direct-vent appliances.
Sequence the ignition and operating steps of a gas furnace and name each safety switch and what it protects.
Explain reversing-valve operation and the defrost cycle in a heat pump, including the sensors and controls involved.
Calculate electric resistance heat kW, BTUH, and the CFM needed for a specified temperature rise.
Compare oil, gas, electric, and heat pump heating systems by efficiency metric (AFUE, COP, HSPF) and service requirements.
Your checkpoint
A combustion-analysis worksheet for three appliances covering O2, CO2, CO, excess air, and temperature rise, plus a labeled heat-pump defrost timeline.
Electrical Systems, Motors, and Controls
Read a ladder diagram and trace a complete control circuit from thermostat call to load energization.
Identify symbols for contacts, relays, transformers, capacitors, and safety devices and state each device's normal state.
Measure voltage, current, resistance, and microamps in simulated circuits and predict expected readings before measuring.
Differentiate PSC, ECM, and shaded-pole motors and describe the starting components and failure symptoms of each.
Explain the function of contactors, sequencers, defrost boards, and phase monitors in a typical system.
Your checkpoint
A redrawn control schematic of a furnace and condenser circuit, paired with a 25-question electrical troubleshooting quiz scored at 85% or better.
Ductwork, Air Distribution, and Ventilation & Load Calculation and System Design
Perform a room-by-room heat loss and heat gain calculation using accepted residential load-calculation principles.
Size supply and return ductwork with the equal-friction method for a given CFM and layout.
Explain static pressure, duct velocity, and fitting losses, then build a static-pressure budget for the layout.
Apply ventilation and exhaust requirements, including fresh-air and exhaust-fan sizing for a dwelling.
Match equipment capacity to the calculated load and justify any oversizing or downsizing decision.
Your checkpoint
A complete load calculation and duct sizing worksheet for a 1,800-square-foot house, including a one-line static-pressure budget and a supply/return trunk layout sketch.
Installation, Testing, and Commissioning & Service, Maintenance, and Troubleshooting
Write a startup and commissioning checklist covering evacuation, charging, airflow verification, and temperature split.
Describe evacuation to 500 microns and the standing-vacuum decay test, and state pass/fail criteria.
Verify charge targets for fixed-orifice and TXV systems using superheat or subcooling as appropriate.
Build a troubleshooting decision tree for no-cooling, low-capacity, and short-cycling complaints.
Diagnose electrical and airflow faults from a set of supplied gauge, meter, and temperature readings.
Your checkpoint
A two-page commissioning checklist plus a troubleshooting flow chart for three common faults, validated by scoring 80% or higher on 15 scenario-based questions.
Safety, Environmental Regulation, and Refrigerant Handling & Refrigeration Principles and System Components
Apply refrigerant recovery, recycling, and reclamation rules, including venting prohibitions and leak-repair thresholds.
Distinguish ODP and GWP and classify common refrigerants by safety group and handling requirement.
Describe safe cylinder handling, PPE, ventilation, and confined-space precautions for refrigerant work.
Explain nitrogen pressure testing, regulator use, and why oxygen or air must never be used for leak testing.
Re-solve mixed problems from the refrigeration and troubleshooting domains under timed conditions.
Your checkpoint
A full-length 100-question practice exam scored at 80% or higher overall and 85% or higher in the refrigeration domain, with every missed item logged and re-explained in writing.
Milestones
Week 2: Pass a 20-question check on superheat, subcooling, and line sizing at 80% or better, and recite the nitrogen-purge brazing sequence without notes.
Week 4: Score 75% or higher on a 50-question cumulative quiz covering refrigeration, heating, cooling equipment, and piping.
Week 6: Submit a load calculation and duct layout that passes a 15-item self-audit checklist with no critical item missed.
Week 8: Score 80% or higher on a timed 100-question practice exam with no domain below 70%.