AMPP O-CAT study plan
AMPP O-CAT · Give each week a clear focus.
8 weeks · About 7 hours per week
Corrosion and Corrosion Control Fundamentals
Define the electrochemical corrosion cell and list the four required components for each of two example offshore scenarios
Distinguish galvanic, crevice, pitting, and microbiologically influenced corrosion by writing a one-line mechanism for each
Explain how seawater chloride content, dissolved oxygen, temperature, and flow velocity shift corrosion rate
Calculate a corrosion rate from mass-loss data and convert between mpy and mm/year
Your checkpoint
One-page corrosion-mechanism cheat sheet with a worked mpy/mm-per-year conversion
Offshore Structures and Materials
Compare carbon steel, duplex stainless steel, and 22Cr/25Cr super duplex on pitting resistance equivalent number and where each is specified
Describe how a galvanic series in seawater governs material selection for a mixed-metal joint
Identify the corrosion consequences of weld heat-affected zones in duplex and high-strength steels
Outline the role of coatings and cathodic protection as a combined corrosion-control strategy on a jacket structure
Your checkpoint
Material selection decision table mapping four offshore components to alloy, corrosion risk, and protection method
Cathodic Protection of Offshore Structures
Explain the principles of sacrificial anode and impressed current cathodic protection and when each is preferred offshore
Compute anode current output using Ohm's law with anode-to-electrolyte resistance and driving potential
Calculate anode mass requirement from current demand, design life, and anode consumption rate
Interpret a protection potential criterion (e.g., -0.80 V vs Ag/AgCl) and explain why overprotection risks hydrogen embrittlement
Your checkpoint
Worked CP design calculation for a hypothetical jacket: current demand, anode count, and total anode mass
Coatings and Protective Systems
List the functions of a coating system (barrier, inhibitive, sacrificial) and match each to a service environment
Describe surface preparation standards and the effect of profile and cleanliness on adhesion
Explain why coating breakdown factors feed directly into CP current demand calculations
Identify common offshore coating failure modes and the inspection cues for each
Your checkpoint
Coating system specification sheet for splash zone, atmospheric zone, and submerged zone with surface prep and DFT targets
Corrosion and Corrosion Control Fundamentals & Cathodic Protection of Offshore Structures
Re-derive CP current demand from coated surface area and coating breakdown factor without notes
Explain the interaction between coating damage and localized CP demand on a submerged member
Solve three mixed corrosion/CP calculation problems under timed conditions
Correct every error from the week 3 calculation and document the root cause of each
Your checkpoint
Timed 10-question calculation set scored, with an error log of at least three corrected mistakes
Inspection, Assessment, and Integrity Management
Describe visual, ultrasonic thickness, and potential survey methods and what each detects on an offshore structure
Explain how inspection findings update a corrosion rate and remaining-life estimate
Outline a risk-based inspection approach prioritizing components by consequence and likelihood
Interpret a close-interval potential survey and identify an underprotected region
Your checkpoint
Sample inspection report that converts thickness-loss readings into a remaining-life estimate and a re-inspection interval
Coatings and Protective Systems & Inspection, Assessment, and Integrity Management
Write a repair-versus-replace recommendation from coating condition and structural thickness data
Explain how integrity management plans integrate coating maintenance, CP monitoring, and inspection scheduling
Identify documentation and record-keeping requirements that support an audit trail
Draft the key elements of a fitness-for-service assessment for a corroded member
Your checkpoint
Two-page integrity management summary tying coating condition, CP data, and inspection results into prioritized actions
Corrosion and Corrosion Control Fundamentals & Offshore Structures and Materials & Coatings and Protective Systems & Cathodic Protection of Offshore Structures & Inspection, Assessment, and Integrity Management
Complete two full-length timed practice exams and score each by domain
Target the two lowest-scoring domains with focused review of missed concepts
Recite the core formulas (CP current output, anode mass, corrosion rate) from memory
Build a final one-page formula and criteria reference sheet
Your checkpoint
Scored practice exam summary with a domain-by-domain weak-spot list and a one-page final reference sheet
Milestones
Week 2: Explain the corrosion cell, name the driving variables in seawater, and justify a material choice for a given offshore component without notes
Week 4: Complete a full CP anode design calculation and a coating specification from a blank page, scoring at least 80% on a self-made quiz
Week 6: Convert inspection thickness data into a remaining-life estimate and defend a risk-based inspection interval
Week 8: Score at least 80% on two timed full-length practice exams with no domain below 70%