AMPP O-CAT study materials
AMPP O-CAT study resources

AMPP O-CAT study plan

AMPP O-CAT · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Corrosion and Corrosion Control Fundamentals

  • Define the electrochemical corrosion cell and list the four required components for each of two example offshore scenarios

  • Distinguish galvanic, crevice, pitting, and microbiologically influenced corrosion by writing a one-line mechanism for each

  • Explain how seawater chloride content, dissolved oxygen, temperature, and flow velocity shift corrosion rate

  • Calculate a corrosion rate from mass-loss data and convert between mpy and mm/year

Your checkpoint

One-page corrosion-mechanism cheat sheet with a worked mpy/mm-per-year conversion

Week 2

Offshore Structures and Materials

  • Compare carbon steel, duplex stainless steel, and 22Cr/25Cr super duplex on pitting resistance equivalent number and where each is specified

  • Describe how a galvanic series in seawater governs material selection for a mixed-metal joint

  • Identify the corrosion consequences of weld heat-affected zones in duplex and high-strength steels

  • Outline the role of coatings and cathodic protection as a combined corrosion-control strategy on a jacket structure

Your checkpoint

Material selection decision table mapping four offshore components to alloy, corrosion risk, and protection method

Week 3

Cathodic Protection of Offshore Structures

  • Explain the principles of sacrificial anode and impressed current cathodic protection and when each is preferred offshore

  • Compute anode current output using Ohm's law with anode-to-electrolyte resistance and driving potential

  • Calculate anode mass requirement from current demand, design life, and anode consumption rate

  • Interpret a protection potential criterion (e.g., -0.80 V vs Ag/AgCl) and explain why overprotection risks hydrogen embrittlement

Your checkpoint

Worked CP design calculation for a hypothetical jacket: current demand, anode count, and total anode mass

Week 4

Coatings and Protective Systems

  • List the functions of a coating system (barrier, inhibitive, sacrificial) and match each to a service environment

  • Describe surface preparation standards and the effect of profile and cleanliness on adhesion

  • Explain why coating breakdown factors feed directly into CP current demand calculations

  • Identify common offshore coating failure modes and the inspection cues for each

Your checkpoint

Coating system specification sheet for splash zone, atmospheric zone, and submerged zone with surface prep and DFT targets

Week 5

Corrosion and Corrosion Control Fundamentals & Cathodic Protection of Offshore Structures

  • Re-derive CP current demand from coated surface area and coating breakdown factor without notes

  • Explain the interaction between coating damage and localized CP demand on a submerged member

  • Solve three mixed corrosion/CP calculation problems under timed conditions

  • Correct every error from the week 3 calculation and document the root cause of each

Your checkpoint

Timed 10-question calculation set scored, with an error log of at least three corrected mistakes

Week 6

Inspection, Assessment, and Integrity Management

  • Describe visual, ultrasonic thickness, and potential survey methods and what each detects on an offshore structure

  • Explain how inspection findings update a corrosion rate and remaining-life estimate

  • Outline a risk-based inspection approach prioritizing components by consequence and likelihood

  • Interpret a close-interval potential survey and identify an underprotected region

Your checkpoint

Sample inspection report that converts thickness-loss readings into a remaining-life estimate and a re-inspection interval

Week 7

Coatings and Protective Systems & Inspection, Assessment, and Integrity Management

  • Write a repair-versus-replace recommendation from coating condition and structural thickness data

  • Explain how integrity management plans integrate coating maintenance, CP monitoring, and inspection scheduling

  • Identify documentation and record-keeping requirements that support an audit trail

  • Draft the key elements of a fitness-for-service assessment for a corroded member

Your checkpoint

Two-page integrity management summary tying coating condition, CP data, and inspection results into prioritized actions

Week 8

Corrosion and Corrosion Control Fundamentals & Offshore Structures and Materials & Coatings and Protective Systems & Cathodic Protection of Offshore Structures & Inspection, Assessment, and Integrity Management

  • Complete two full-length timed practice exams and score each by domain

  • Target the two lowest-scoring domains with focused review of missed concepts

  • Recite the core formulas (CP current output, anode mass, corrosion rate) from memory

  • Build a final one-page formula and criteria reference sheet

Your checkpoint

Scored practice exam summary with a domain-by-domain weak-spot list and a one-page final reference sheet

Milestones

Week 2: Explain the corrosion cell, name the driving variables in seawater, and justify a material choice for a given offshore component without notes

Week 4: Complete a full CP anode design calculation and a coating specification from a blank page, scoring at least 80% on a self-made quiz

Week 6: Convert inspection thickness data into a remaining-life estimate and defend a risk-based inspection interval

Week 8: Score at least 80% on two timed full-length practice exams with no domain below 70%