ASE S7 Air Conditioning Systems & Controls (School Bus) key terms
ASE S7 Air Conditioning Systems & Controls (School Bus) · Get comfortable with the vocabulary.
- Refrigerant recovery
- Related: Refrigerant recycling, Recovery cylinder, Section 609 certification
The process of removing refrigerant from a system and storing it in an external container without necessarily testing or processing it, so it can be reused or sent for reclamation.
- Refrigerant recycling
- Related: Refrigerant recovery, Moisture separator
Cleaning recovered refrigerant by removing oil, moisture, and particulates so it meets a specified purity standard and can be returned to the same vehicle or equipment.
- Recovery cylinder
- Related: Refrigerant recovery, Section 609 certification
A refillable, DOT-approved pressure vessel used to hold recovered refrigerant; it must never be filled beyond 80 percent of its capacity by liquid volume.
- Section 609 certification
- Related: Refrigerant recovery, Venting prohibition
The EPA credential required for technicians who service or repair motor vehicle air conditioning systems; it covers refrigerant handling rules under the Clean Air Act.
- Venting prohibition
- Related: Section 609 certification, Refrigerant recovery
The Clean Air Act rule that bans knowingly releasing refrigerant to the atmosphere during service, repair, or disposal of motor vehicle air conditioning systems.
- Moisture separator
- Related: Refrigerant recycling, Receiver-drier
A component in recovery or recycling equipment that removes water from refrigerant, since moisture forms corrosive acids and can freeze at the expansion device.
- Receiver-drier
- Related: Moisture separator, Expansion valve, Orifice tube
A canister on the high side of a system that stores liquid refrigerant and holds desiccant to absorb moisture and filter debris before the refrigerant reaches the expansion device.
- Accumulator
- Related: Orifice tube, Receiver-drier
A canister on the low side of an orifice-tube system that traps liquid refrigerant so only vapor returns to the compressor, and also holds desiccant to absorb moisture.
- Expansion valve
- Related: Orifice tube, Superheat, Receiver-drier
A thermostatic valve that meters refrigerant into the evaporator and regulates flow by sensing outlet temperature or pressure to maintain proper superheat.
- Orifice tube
- Related: Accumulator, Expansion valve, Compressor clutch
A fixed-restriction metering device with a calibrated passage that controls refrigerant flow into the evaporator; system capacity is managed by cycling the compressor.
- Superheat
- Related: Expansion valve, Subcooling
The number of degrees a refrigerant vapor is above its saturation temperature at a given pressure; used to judge whether an expansion valve is feeding the evaporator correctly.
- Subcooling
- Related: Superheat, Condenser
The number of degrees a liquid refrigerant is below its saturation temperature at a given pressure; used to judge charge level and condenser performance on the high side.
- Compressor clutch
- Related: Orifice tube, Pressure switch, Clutch coil
An electromagnetic assembly that engages or disengages the compressor pulley from the drive belt in response to a control signal, allowing the system to cycle on demand.
- Clutch coil
- Related: Compressor clutch, Pressure switch
The electromagnetic winding inside the compressor clutch that, when energized, creates a magnetic field pulling the armature plate against the pulley to drive the compressor.
- Pressure switch
- Related: Compressor clutch, Binary switch, Trinary switch
A sensor that opens or closes an electrical circuit based on refrigerant pressure, used to protect the compressor or cycle it for temperature control.
- Binary switch
- Related: Pressure switch, Trinary switch
A pressure switch with two functions, typically cutting the compressor clutch at dangerously low or high pressures to protect the system from damage.
- Trinary switch
- Related: Binary switch, Pressure switch, Condenser fan
A three-function pressure switch that protects against low and high pressure and also controls the condenser cooling fan at elevated discharge pressure.
- Condenser
- Related: Subcooling, Condenser fan
The heat exchanger mounted at the front of the vehicle that releases heat from high-pressure refrigerant vapor, causing it to condense into a liquid.
- Condenser fan
- Related: Condenser, Trinary switch
An electric or belt-driven fan that pulls air through the condenser to remove heat, especially important at low vehicle speed or when the bus is stopped.
- Evaporator
- Related: Expansion valve, Blower motor
The heat exchanger inside the passenger compartment where low-pressure liquid refrigerant absorbs heat from the air and boils into vapor, cooling and dehumidifying the air.
- Blower motor
- Related: Evaporator, Blower resistor
An electric motor that drives the blower wheel to move air across the evaporator and through the ductwork; speed is set by resistors or a control module.
- Blower resistor
- Related: Blower motor
A set of resistive elements that reduces voltage to the blower motor to provide lower fan speeds; an open resistor commonly causes loss of some speeds.
- Blend door
- Related: Heater core, Mode door, Blend door actuator
A movable flap in the HVAC case that mixes or diverts air through the heater core to control outlet temperature.
- Blend door actuator
- Related: Blend door, Automatic temperature control
An electric motor or vacuum motor that moves the blend door in response to a control head command or automatic temperature control signal.
- Mode door
- Related: Blend door, Defrost
A door in the air distribution case that directs conditioned air to the floor, panel, or defrost outlets according to the driver's selection.
- Heater core
- Related: Blend door, Defrost
A small radiator inside the HVAC case through which engine coolant flows; air passing over it is warmed for cabin heat and windshield defrosting.
- Defrost
- Related: Heater core, Mode door
The HVAC mode that directs dehumidified, warmed air onto the windshield to clear fog and frost; most systems run the compressor in this mode.
- Automatic temperature control
- Related: Blend door actuator, In-car temperature sensor
A system that uses sensors and a control module to automatically adjust blend door position, blower speed, and compressor operation to hold a set cabin temperature.
- In-car temperature sensor
- Related: Automatic temperature control
A sensor, often aspirated by a small fan, that measures cabin air temperature and feeds the reading to the automatic temperature control module.
- Ambient air temperature sensor
- Related: Automatic temperature control
A sensor that reports outside air temperature to the control module, used for A/C strategy decisions and driver display.
- Manifold gauge set
- Related: Service port, Superheat
A tool with high-side and low-side gauges and service hoses used to read system pressures and connect recovery or charging equipment to the service ports.
- Service port
- Related: Manifold gauge set, Refrigerant recovery
A Schrader-valve fitting on the high or low side of the system where gauges, recovery equipment, or charging hoses are connected.
- Leak detection
- Related: Manifold gauge set, Refrigerant recovery
The process of finding refrigerant leaks using electronic detectors, UV dye, soap bubbles, or pressure testing, required before recharging a low system.
- Compressor oil
- Related: Compressor clutch, Refrigerant recovery
Lubricant such as PAG or POE that circulates with refrigerant to lubricate the compressor; the correct type and quantity must be maintained during service.
- Drive belt
- Related: Compressor clutch
The belt that transfers engine power to the compressor pulley and other accessories; tension and alignment are critical to prevent slippage and clutch wear.
- Refrigerant identifier
- Related: Refrigerant recovery, Refrigerant recycling
A device that analyzes refrigerant in a cylinder or system to confirm its type and purity, preventing cross-contamination during recovery or recharge.
- Cross-contamination
- Related: Refrigerant identifier, Moisture separator
Mixing different refrigerants or introducing air and moisture into a system, which degrades performance, damages equipment, and requires costly cleanup.