ASE T7 HVAC (Medium/Heavy Truck) study materials
ASE T7 HVAC (Medium/Heavy Truck) study resources

ASE T7 HVAC (Medium/Heavy Truck) key terms

ASE T7 HVAC (Medium/Heavy Truck) · Get comfortable with the vocabulary.

Refrigerant

A fluid that absorbs heat when it evaporates at low pressure and releases heat when it condenses at high pressure, used to move heat out of the cab.

Related: Latent Heat of Vaporization, Condenser
Latent Heat of Vaporization

The quantity of heat energy absorbed by a liquid as it changes into a vapor without a temperature rise. In an A/C system this is the heat pulled from cab air.

Related: Evaporator, Refrigerant
Evaporator

The coil inside the cab where low-pressure liquid refrigerant boils and absorbs heat from air passing over its fins, cooling and dehumidifying the cab.

Related: Expansion Valve, Latent Heat of Vaporization
Condenser

The coil mounted outside the cab where high-pressure refrigerant vapor gives up heat to outside air and condenses into a liquid.

Related: Refrigerant, Receiver-Drier
Compressor

A belt- or electrically-driven pump that raises refrigerant pressure and temperature, moving vapor from the evaporator to the condenser and driving the whole cycle.

Related: Clutch Cycling Switch, Discharge Pressure
Expansion Valve

A metering device that throttles high-pressure liquid refrigerant into the evaporator as a low-pressure spray, regulating flow to match cooling demand.

Related: Orifice Tube, Superheat
Orifice Tube

A fixed-restriction metering device with a calibrated passage that controls refrigerant flow into the evaporator; used with an accumulator instead of a receiver-drier.

Related: Expansion Valve, Accumulator
Receiver-Drier

A tank on the high-pressure side that stores liquid refrigerant and holds desiccant to remove moisture and filter debris before the metering device.

Related: Accumulator, Condenser
Accumulator

A canister on the low-pressure side of an orifice-tube system that traps liquid refrigerant and oil so only vapor reaches the compressor, and holds a desiccant bag.

Related: Orifice Tube, Receiver-Drier
Superheat

The number of degrees a refrigerant vapor is above its saturation temperature at a given pressure; used to judge expansion valve and charge performance.

Related: Expansion Valve, Subcooling
Subcooling

The number of degrees a liquid refrigerant is below its saturation temperature at a given pressure; used to judge condenser performance and system charge.

Related: Superheat, Condenser
Manifold Gauge Set

A two-gauge tool with hoses and valves that reads high-side and low-side pressures and allows controlled connection for testing, evacuation, and charging.

Related: Discharge Pressure, Suction Pressure
Discharge Pressure

The high-side pressure measured between the compressor outlet and the metering device; abnormally high readings point to condenser or charge problems.

Related: Suction Pressure, Condenser
Suction Pressure

The low-side pressure measured between the evaporator outlet and compressor inlet; low readings can indicate low charge, restriction, or a faulty metering device.

Related: Discharge Pressure, Evaporator
Refrigerant Leak Detection

Methods such as electronic sniffers, UV dye with a black light, soap bubbles, or pressure testing used to locate where refrigerant escapes from the system.

Related: Refrigerant, Vacuum Leak Test
Vacuum Leak Test

Pulling a deep vacuum on an empty system and watching whether it holds, to confirm the system is sealed and free of moisture before charging.

Related: Evacuation, Refrigerant Leak Detection
Evacuation

Using a vacuum pump to remove air and moisture from a sealed system before charging; a deep vacuum lowers the boiling point so trapped water vaporizes and is removed.

Related: Vacuum Leak Test, Micron Gauge
Micron Gauge

An electronic instrument that measures very low absolute pressure in microns, used to confirm the system has been evacuated to a level that removes moisture.

Related: Evacuation, Vacuum Leak Test
Recovery

The process of removing refrigerant from a system and storing it in an approved container without intentionally releasing it to the atmosphere.

Related: Recycling, Recovery Cylinder
Recycling

Processing recovered refrigerant through filters and separators to remove moisture, oil, and contaminants so it can be reused in the same or another system.

Related: Recovery, Recovery Cylinder
Recovery Cylinder

A DOT-approved, color-coded tank used to store recovered refrigerant; it must never be filled beyond its marked capacity and must be weighed during filling.

Related: Recovery, Recycling
Section 609 Certification

The EPA credential required for technicians who service motor vehicle air conditioning systems, covering refrigerant handling, recovery, and release prohibitions.

Related: Recovery, Recycling
Refrigerant Oil

Special lubricant such as PAG or POE that circulates with refrigerant to lubricate the compressor; it must match the refrigerant type and is hygroscopic.

Related: Compressor, Refrigerant
Refrigerant Identifier

A device that analyzes the gas in a cylinder or system to confirm the refrigerant type and detect contamination before recovery or charging.

Related: Recovery, Refrigerant
Clutch Cycling Switch

A pressure or temperature switch that engages and disengages the compressor clutch to keep evaporator temperature above freezing and maintain cab comfort.

Related: Compressor, Evaporator
Blower Motor Resistor

A resistor pack that drops voltage to the blower motor to provide lower fan speeds; a failed resistor usually causes one or more speeds to stop working.

Related: Blower Motor
Blower Motor

An electric fan that moves air across the evaporator and heater core and through the cab ducts; speed is controlled by resistors or a solid-state module.

Related: Blower Motor Resistor, Evaporator
Heater Core

A small radiator inside the HVAC case through which engine coolant flows, transferring heat to air that is blown into the cab.

Related: Coolant Valve, Blend Door
Blend Door

A movable flap inside the HVAC case that mixes air passing through the heater core with air bypassing it to control cab temperature.

Related: Heater Core, Mode Door Actuator
Mode Door Actuator

An electric motor or vacuum device that moves a door to direct air to the floor, panel, or defrost outlets based on the driver's selection.

Related: Blend Door, HVAC Control Head
HVAC Control Head

The dash-mounted panel with switches, knobs, or a touchscreen that sends commands to blower, doors, and compressor controls to set cab comfort.

Related: Mode Door Actuator, Blower Motor
Coolant Valve

A valve that controls engine coolant flow through the heater core, often vacuum- or electrically-operated, so the heater can be shut off when not needed.

Related: Heater Core, Blend Door
Pressure Switch

A switch that opens or closes based on refrigerant pressure to protect the compressor or signal the control module to cycle or disable the clutch.

Related: Clutch Cycling Switch, Compressor
Ambient Temperature Sensor

A sensor that reports outside air temperature to the HVAC control module, used to inhibit compressor operation in cold weather and manage automatic climate control.

Related: HVAC Control Head, Pressure Switch
Cabin Air Filter

A pleated filter that traps dust, pollen, and debris from air entering the HVAC case, protecting the evaporator and improving cab air quality.

Related: Evaporator, Blower Motor
Air Door Vacuum Motor

A vacuum-operated actuator that moves an air door using engine vacuum routed through the control head; a leaking diaphragm or hose prevents door movement.

Related: Mode Door Actuator, HVAC Control Head