High Risk Work Licence - Self-Erecting Tower Crane (CS) study plan
High Risk Work Licence - Self-Erecting Tower Crane (CS) · Give each week a clear focus.
8 weeks · About 7 hours per week
Load charts, lifting capacity, radius, load estimation and working within rated capacity & Crane types, terminology, major components and stability principles of self-erecting tower cranes
Interpret a self-erecting tower crane load chart to determine rated capacity at three different radii and two jib configurations
Calculate load moment and explain how radius increase reduces rated capacity, using worked numerical examples
Identify and label the major components of a self-erecting tower crane (mast, jib, counter-jib, hoist, slewing ring, outriggers/base) from memory
Explain the stability principles of self-erecting cranes, including the role of counterweight, ballast and outrigger spread
Estimate the mass of three common loads using dimensions and material density, and compare each to chart capacity
Your checkpoint
A one-page worked capacity worksheet showing five radius/load scenarios with calculated percentages of rated capacity and a pass/fail judgement for each
Load charts, lifting capacity, radius, load estimation and working within rated capacity & Rigging, slinging, load attachment, lifting accessories and load control
Apply the rated capacity formula including deductions for lifting accessories and rigging to determine net allowable load
Select appropriate slings, shackles and lifting accessories for three given load types and justify each choice
Demonstrate correct slinging techniques for a bundled load, a balanced load and an offset-centre load
Explain load control measures including tag lines, load orientation and avoidance of shock loading
Calculate the effect of a two-leg sling at 30, 60 and 90 degree included angles on leg tension
Your checkpoint
A rigging and load-estimation portfolio containing five solved scenarios with sling selection, tension calculations and capacity checks
Erection, climbing, jacking, dismantling and transport/relocation procedures & Site preparation, foundations, rail/base conditions and ground bearing requirements
Sequence the erection procedure for a self-erecting tower crane from transport delivery to operational readiness
Describe the jacking/climbing process and the checks required before, during and after each jacking stage
Explain ground bearing pressure requirements and how to verify base/rail conditions against manufacturer specifications
Identify the steps of dismantling and transport/relocation, including load restraint and stowage checks
List the hold points at which erection must stop pending verification or sign-off
Your checkpoint
A written erection-to-dismantle sequence checklist of at least 20 ordered steps with hold points flagged
Pre-operational inspections, daily checks, maintenance and defect reporting & Hazard identification, risk assessment and control measures at the crane workplace
Perform a pre-operational inspection walkthrough covering structure, wire ropes, hooks, brakes, limit switches and safety devices
Distinguish between daily checks, periodic maintenance and defect categories, and state the reporting action for each
Conduct a documented risk assessment for a lifting task using a hierarchy-of-controls approach
Identify crane-specific hazards including powerline proximity, ground collapse, wind, and pedestrian access
Explain defect reporting obligations and the conditions under which a crane must be taken out of service
Your checkpoint
A completed pre-operational inspection form plus a risk assessment register for a simulated lift, with at least eight hazards and controls
Legislation, standards, duty of care and licence obligations for self-erecting tower cranes & Communication and signalling, including whistle, hand and radio signals and exclusion zones
Summarise the licence obligations, duty-of-care responsibilities and key legislative/standard requirements applying to self-erecting tower crane operation
Explain the roles of the crane operator, dogger, rigger and person controlling the workplace in a lifting team
Demonstrate the standard hand signals and whistle signals used for crane operations from memory
Describe radio communication protocols, including call signs, confirmation and emergency stop procedures
Define exclusion zone requirements and explain how to establish and maintain a zone around the crane and load path
Your checkpoint
A signal and communication reference sheet covering all hand and whistle signals plus a written exclusion-zone setup procedure
Crane operation, slewing, travel, load placement and environmental/weather limitations & Hazard identification, risk assessment and control measures at the crane workplace
Plan a lifting sequence including slew direction, travel path and load placement to minimise load travel over people
Apply environmental limits by identifying the wind speed thresholds and other weather conditions at which operations must stop
Explain travel and slew control techniques that prevent load swing and maintain load control
Integrate hazard controls into an operational lift plan for a constrained site with powerlines nearby
Describe emergency procedures for loss of control, power failure and load drop
Your checkpoint
A complete lift plan for a simulated constrained-site job, including slew/travel path sketch, weather limits and emergency actions
Load charts, lifting capacity, radius, load estimation and working within rated capacity & Erection, climbing, jacking, dismantling and transport/relocation procedures & Pre-operational inspections, daily checks, maintenance and defect reporting
Re-solve mixed load chart problems under time pressure, including deductions and multi-configuration charts
Audit a simulated erection record for missing checks and non-conformances
Review inspection and maintenance records and identify defects that require escalation or shutdown
Explain how configuration changes during erection or climbing alter rated capacity and stability
Produce a consolidated summary of capacity, erection and inspection rules that you can recall without notes
Your checkpoint
A timed 30-question mixed practice set (capacity, erection, inspection) scored and reviewed, with a written correction log for every error
Legislation, standards, duty of care and licence obligations for self-erecting tower cranes & Communication and signalling, including whistle, hand and radio signals and exclusion zones & Crane types, terminology, major components and stability principles of self-erecting tower cranes & Site preparation, foundations, rail/base conditions and ground bearing requirements & Rigging, slinging, load attachment, lifting accessories and load control & Crane operation, slewing, travel, load placement and environmental/weather limitations
Consolidate legislation, communication, component and ground-condition knowledge into a single revision map
Complete a full-length mock exam covering all ten domains and record a score per domain
Re-teach your three weakest domains using your own notes and worked examples
Verify recall of all hand signals, whistle signals and key load chart formulas without reference material
Finalise a personal pre-exam checklist of formulas, limits and procedures
Your checkpoint
A full mock exam result sheet with per-domain scores, plus a one-page final revision sheet covering all ten domains
Milestones
Week 2: Correctly solve at least four of five load chart and sling tension problems unaided, with all calculations shown
Week 4: Complete the pre-operational inspection and risk assessment deliverables with no missed critical safety device, scoring at least 80% on a self-marked checklist
Week 6: Produce a lift plan that identifies all major hazards, states correct weather limits and includes a valid exclusion zone and emergency procedure
Week 8: Achieve at least 85% overall on the full mock exam with no domain below 70%, and have a completed final revision sheet