Intermediate Rigging (RI) study materials
Intermediate Rigging (RI) study resources

Intermediate Rigging (RI) study plan

Intermediate Rigging (RI) · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Rigging Safety and Load Calculations

  • Define working load limit, center of gravity, and the safety-factor basis for wire rope, chain, and synthetic slings, and state the numeric factor for each.

  • Calculate the tension in each leg of a two-leg and a four-leg bridle using the load-weight, leg-angle relationship, and compare the result to a single vertical hitch.

  • Compute load moment and verify stability by locating the combined center of gravity of an asymmetric load before choosing pickup points.

  • Apply the reduced-capacity rule for non-vertical slings and record when a leg angle makes a hitch unsuitable.

Your checkpoint

A one-page formula sheet plus 10 self-written load-calculation problems with worked solutions, scoring at least 90% on a closed-book re-attempt.

Week 2

Rigging Safety and Load Calculations & Sling Selection, Inspection, and Use

  • Identify the required markings on slings and hardware, and explain what an illegible or missing tag implies for use.

  • Describe the inspection criteria that remove a wire rope sling from service, including broken wires, kinking, and core protrusion.

  • List the removal criteria for chain slings and synthetic web slings, including stretch, cuts, and ultraviolet damage.

  • Select a sling type and capacity for three given loads by matching hitch type, angle, and environment.

Your checkpoint

A sling-selection and rejection decision table covering wire rope, chain, and synthetic slings, applied correctly to 12 practice scenarios.

Week 3

Sling Selection, Inspection, and Use & Rigging Hardware and Attachments

  • Differentiate shackle types and pin retention methods, and state the correct orientation of the shackle body under load.

  • Explain how hooks, master links, swivels, and eyebolts are rated, and identify the conditions that void a rating.

  • Determine the capacity loss when a sling contacts a sharp edge and describe the padding or protection required.

  • Verify that rigging hardware is matched to sling capacity so the assembly is limited by its weakest component.

Your checkpoint

A rigging-assembly checklist that traces capacity from hook to load, completed for five assemblies with the limiting component identified in each.

Week 4

Rigging Hardware and Attachments & Crane Load Charts and Lift Planning

  • Read a load chart and extract capacity for a given radius, boom length, and configuration, interpolating between tabulated values.

  • Distinguish gross capacity from net capacity and deduct the weights of the hook block, rigging, and attachments.

  • Identify the notes and footnotes that govern a chart, including area-of-operation limits and structural versus stability ratings.

  • Explain how outrigger configuration, ground bearing, and boom deflection affect the usable capacity.

Your checkpoint

A timed 20-question load-chart exercise using self-supplied chart data, with every deduction shown and a score of at least 85%.

Week 5

Crane Load Charts and Lift Planning

  • Draft a lift plan that states load weight, rigging weight, radius, capacity, and the resulting utilization percentage.

  • Classify a lift against common critical-lift thresholds and justify the classification in writing.

  • Compute ground bearing pressure under each outrigger and compare it to a stated soil capacity.

  • Identify hazards from power lines, underground utilities, and adjacent structures, and specify the controls for each.

Your checkpoint

A complete written lift plan for a hypothetical asymmetric load, including a utilization calculation under 75% and a ground-bearing check.

Week 6

Lift Execution, Communication, and Signaling

  • State the standard hand signals for hoist, lower, stop, and emergency stop, and describe the fallback when line of sight is lost.

  • Define the roles of signalperson, rigger, and operator, and explain who may direct the operator and when anyone may stop the lift.

  • Describe pre-lift communication, including the pre-lift meeting agenda and radio protocol for a blind lift.

  • Sequence a lift from rigging through set-down, naming the hold points and verification steps at each stage.

Your checkpoint

A written lift sequence with hold points and a hand-signal reference card, demonstrated or narrated end-to-end without prompts.

Week 7

Lift Execution, Communication, and Signaling & Rigging Safety and Load Calculations

  • Diagnose common execution failures such as shock loading, side loading, and swing-out, and state the corrective action for each.

  • Rehearse the response to an unplanned event, including load drift, tag-line loss, and a failed sling.

  • Re-derive load calculations for a multi-point pick with an offset center of gravity and confirm the tension distribution.

  • Explain tag-line placement and control for a load with a large sail area in wind.

Your checkpoint

Three scenario write-ups, each naming the failure mode, the immediate action, and the prevention measure, reviewed against a self-made rubric.

Week 8

Rigging Safety and Load Calculations & Sling Selection, Inspection, and Use & Rigging Hardware and Attachments & Crane Load Charts and Lift Planning & Lift Execution, Communication, and Signaling

  • Complete a full-length timed practice exam weighted to the domain percentages and review every missed item to its source concept.

  • Recompute the five load calculations most often missed and confirm each against the formula sheet.

  • Recite the inspection rejection criteria for all three sling types and the hardware rating rules from memory.

  • Build a personal error log and convert each recurring error into a one-line rule for exam day.

Your checkpoint

A scored full-length practice exam at or above 80% overall with no domain below 70%, plus a finalized one-page error-log summary.

Milestones

Week 2: Closed-book quiz on load calculations and sling inspection criteria, scoring at least 80%, with all missed items logged.

Week 4: Timed load-chart exercise at 85% or better with correct gross-to-net deductions on every item.

Week 6: Lift plan and lift sequence reviewed against a self-made checklist, with no missing hazard controls.

Week 8: Full-length practice exam at 80% or better overall and at least 70% in every domain.