Intermediate Rigging (RI) study plan
Intermediate Rigging (RI) · Give each week a clear focus.
8 weeks · About 6 hours per week
Rigging Safety and Load Calculations
Define working load limit, center of gravity, and the safety-factor basis for wire rope, chain, and synthetic slings, and state the numeric factor for each.
Calculate the tension in each leg of a two-leg and a four-leg bridle using the load-weight, leg-angle relationship, and compare the result to a single vertical hitch.
Compute load moment and verify stability by locating the combined center of gravity of an asymmetric load before choosing pickup points.
Apply the reduced-capacity rule for non-vertical slings and record when a leg angle makes a hitch unsuitable.
Your checkpoint
A one-page formula sheet plus 10 self-written load-calculation problems with worked solutions, scoring at least 90% on a closed-book re-attempt.
Rigging Safety and Load Calculations & Sling Selection, Inspection, and Use
Identify the required markings on slings and hardware, and explain what an illegible or missing tag implies for use.
Describe the inspection criteria that remove a wire rope sling from service, including broken wires, kinking, and core protrusion.
List the removal criteria for chain slings and synthetic web slings, including stretch, cuts, and ultraviolet damage.
Select a sling type and capacity for three given loads by matching hitch type, angle, and environment.
Your checkpoint
A sling-selection and rejection decision table covering wire rope, chain, and synthetic slings, applied correctly to 12 practice scenarios.
Sling Selection, Inspection, and Use & Rigging Hardware and Attachments
Differentiate shackle types and pin retention methods, and state the correct orientation of the shackle body under load.
Explain how hooks, master links, swivels, and eyebolts are rated, and identify the conditions that void a rating.
Determine the capacity loss when a sling contacts a sharp edge and describe the padding or protection required.
Verify that rigging hardware is matched to sling capacity so the assembly is limited by its weakest component.
Your checkpoint
A rigging-assembly checklist that traces capacity from hook to load, completed for five assemblies with the limiting component identified in each.
Rigging Hardware and Attachments & Crane Load Charts and Lift Planning
Read a load chart and extract capacity for a given radius, boom length, and configuration, interpolating between tabulated values.
Distinguish gross capacity from net capacity and deduct the weights of the hook block, rigging, and attachments.
Identify the notes and footnotes that govern a chart, including area-of-operation limits and structural versus stability ratings.
Explain how outrigger configuration, ground bearing, and boom deflection affect the usable capacity.
Your checkpoint
A timed 20-question load-chart exercise using self-supplied chart data, with every deduction shown and a score of at least 85%.
Crane Load Charts and Lift Planning
Draft a lift plan that states load weight, rigging weight, radius, capacity, and the resulting utilization percentage.
Classify a lift against common critical-lift thresholds and justify the classification in writing.
Compute ground bearing pressure under each outrigger and compare it to a stated soil capacity.
Identify hazards from power lines, underground utilities, and adjacent structures, and specify the controls for each.
Your checkpoint
A complete written lift plan for a hypothetical asymmetric load, including a utilization calculation under 75% and a ground-bearing check.
Lift Execution, Communication, and Signaling
State the standard hand signals for hoist, lower, stop, and emergency stop, and describe the fallback when line of sight is lost.
Define the roles of signalperson, rigger, and operator, and explain who may direct the operator and when anyone may stop the lift.
Describe pre-lift communication, including the pre-lift meeting agenda and radio protocol for a blind lift.
Sequence a lift from rigging through set-down, naming the hold points and verification steps at each stage.
Your checkpoint
A written lift sequence with hold points and a hand-signal reference card, demonstrated or narrated end-to-end without prompts.
Lift Execution, Communication, and Signaling & Rigging Safety and Load Calculations
Diagnose common execution failures such as shock loading, side loading, and swing-out, and state the corrective action for each.
Rehearse the response to an unplanned event, including load drift, tag-line loss, and a failed sling.
Re-derive load calculations for a multi-point pick with an offset center of gravity and confirm the tension distribution.
Explain tag-line placement and control for a load with a large sail area in wind.
Your checkpoint
Three scenario write-ups, each naming the failure mode, the immediate action, and the prevention measure, reviewed against a self-made rubric.
Rigging Safety and Load Calculations & Sling Selection, Inspection, and Use & Rigging Hardware and Attachments & Crane Load Charts and Lift Planning & Lift Execution, Communication, and Signaling
Complete a full-length timed practice exam weighted to the domain percentages and review every missed item to its source concept.
Recompute the five load calculations most often missed and confirm each against the formula sheet.
Recite the inspection rejection criteria for all three sling types and the hardware rating rules from memory.
Build a personal error log and convert each recurring error into a one-line rule for exam day.
Your checkpoint
A scored full-length practice exam at or above 80% overall with no domain below 70%, plus a finalized one-page error-log summary.
Milestones
Week 2: Closed-book quiz on load calculations and sling inspection criteria, scoring at least 80%, with all missed items logged.
Week 4: Timed load-chart exercise at 85% or better with correct gross-to-net deductions on every item.
Week 6: Lift plan and lift sequence reviewed against a self-made checklist, with no missing hazard controls.
Week 8: Full-length practice exam at 80% or better overall and at least 70% in every domain.