NSW Heavy Vehicle Knowledge Test study materials
NSW Heavy Vehicle Knowledge Test study resources

NSW Heavy Vehicle Knowledge Test cheat sheet

NSW Heavy Vehicle Knowledge Test · Keep the key ideas within reach.

Quick reference

Heavy Vehicle Road Rules and Safe Driving

  • Stopping distance = reaction distance + braking distance; reaction distance grows linearly with speed while braking distance grows with the square of speed, so total distance rises faster than speed.

  • In NSW the general default speed limit on roads outside built-up areas is 100 km/h unless signs state otherwise; heavy vehicles may be subject to lower posted limits or vehicle-specific restrictions.

  • A heavy vehicle must not follow another heavy vehicle closer than the distance needed to overtake safely where a 'no close following' or long-vehicle following rule applies; general minimum gap for long vehicles is commonly expressed as 40 metres at speeds above 60 km/h.

  • At a level crossing the driver must give way to trains and trams; a heavy vehicle must not enter unless there is room to clear the crossing completely without stopping on it.

  • When merging or changing lanes a heavy vehicle driver must indicate for sufficient time and check blind spots; large vehicles have significantly larger no-see zones than light vehicles.

  • Rail crossings, roundabouts and tight turns require the heavy vehicle to use the full lane width; drivers must not overtake a turning heavy vehicle on the inside.

  • Low gear should be selected before descending a steep grade; relying on brakes alone risks brake fade, and heavy vehicles should use engine braking and a safe low gear.

  • On a multi-lane road, heavy vehicles must keep left unless overtaking, and vehicles over 12 metres or with a GVM over 4.5 tonnes towing a trailer are typically restricted from the rightmost lane on roads above a stated speed.

Quick reference

Heavy Vehicle Licensing

  • NSW heavy vehicle licence classes progress from LR (rigid, GVM over 4.5 t up to 8 t), to MR (over 8 t up to 12 t), to HR (over 12 t), then HC (heavy combination) and MC (multi-combination).

  • A heavy vehicle driver must hold the correct class of licence for the vehicle being driven and must carry it (or a digital equivalent) while driving.

  • Learner and provisional heavy vehicle drivers are subject to conditions including zero alcohol, display of plates where required, and supervision or restricted vehicle categories.

  • Heavy vehicle driver licensing in NSW is administered under the national heavy vehicle driver licensing arrangements; applicants must meet medical, eyesight and knowledge requirements.

  • A driver whose licence is suspended or cancelled must not drive a heavy vehicle, and driving while disqualified is a serious offence with heavy penalties.

  • Condition codes on a licence (for example corrective lenses or automatic transmission only) must be complied with; breaching a condition is an offence.

  • Heavy vehicle drivers must notify the licensing authority of a change of name or address within the prescribed period (typically 14 days in NSW).

  • Interstate heavy vehicle drivers operating in NSW must hold a current licence of the correct class from their home jurisdiction; the national licence classes are recognised across states.

Quick reference

Load and Mass Requirements

  • GVM (gross vehicle mass) is the maximum loaded mass of a single vehicle; GCM (gross combination mass) is the maximum loaded mass of a vehicle plus its trailers.

  • Axle load limits and tyre load limits must not be exceeded; the load must be distributed so no axle or tyre exceeds its rated capacity.

  • The load must be secured so it cannot move or fall; restraints must be rated and the load must be contained within the vehicle's dimensions unless a permit or warning device applies.

  • Projecting loads: a load projecting more than 1.2 metres behind a vehicle must display a warning device (flag or lights) during the day and at night as required by the road rules.

  • Overmass or oversized vehicles generally require a permit or must comply with the applicable mass and dimension limits under the Heavy Vehicle National Law and the National Heavy Vehicle Regulator.

  • Load restraint principles rely on containing, blocking or attaching the load; tie-downs must be tensioned and the number and rating must match the load mass.

  • A heavy vehicle must not be loaded so that the driver's view is obstructed, lights or reflectors are obscured, or the vehicle is unstable or unsafe to drive.

  • Mass limits apply to the combination as a whole and per axle group; drivers must know the tare mass and the payload to avoid overloading.

Quick reference

Heavy Vehicle Safety

  • Pre-start checks cover tyres, brakes, lights, mirrors, coupling, load security and fluid levels; defects found must be rectified before driving.

  • Heavy vehicles have large blind spots (no-zones) in front, behind and along both sides; the driver must check mirrors and use a spotter or get out to check when reversing.

  • Brake systems on heavy vehicles include service brakes, a park brake and an emergency/auxiliary brake; air pressure must build to the correct level before the vehicle is moved.

  • Fatigue, speed and distraction are major contributors to heavy vehicle crashes; safe following distance and reduced speed in poor conditions reduce risk.

  • A heavy vehicle must be fitted with the required warning devices, reflective markings and lighting, and these must be functioning and clean.

  • Coupling and uncoupling must follow a set sequence; the driver must confirm the trailer is correctly coupled and the landing legs and air lines are secured before moving.

  • Wheel chocks or park brake must be applied before leaving the cab; the vehicle must not be left unattended unless secured against rolling away.

  • Tyres must have legal tread depth, correct inflation and no significant damage; mismatched tyres or under-inflation can cause loss of control or blowouts.

Quick reference

Inspections and Defect Management

  • A daily pre-start inspection should check tyres, wheels, brakes, lights, steering, coupling, load security, mirrors and fluids before the vehicle is used.

  • A defect is any fault that affects the safe operation of the vehicle; major defects make the vehicle unsafe to drive until repaired, minor defects must be recorded and repaired promptly.

  • Defects must be recorded in the daily inspection or defect log and reported to the operator; the vehicle must not be used if a major defect makes it unsafe.

  • The National Heavy Vehicle Inspection Manual and the National Heavy Vehicle Regulator set out inspection standards and defect categories for heavy vehicles.

  • A vehicle that fails an inspection or has a major defect must be repaired and, where required, re-inspected before returning to service.

  • Drivers must carry out and record daily checks and keep records available for inspection by authorised officers.

  • Defect records must be retained for the period required by the operator and the regulator; falsifying records is an offence.

  • An authorised officer may inspect a heavy vehicle and issue a defect notice; the driver must comply with the notice and the vehicle may be restricted from use until cleared.

Quick reference

Fatigue Management and Driver Responsibilities

  • Heavy vehicle drivers in NSW operate under work and rest hour rules; the standard solo driver limits include a maximum of 5 hours work in a 5.5 hour period, a minimum 15 minute rest in a 5 hour period, and a minimum 7 continuous hours stationary rest in 24 hours.

  • The 24-hour period for fatigue rules begins at the end of the last major rest break; drivers must keep a work diary recording work and rest.

  • Solo drivers must take a minimum 24 continuous hours stationary rest in any 7-day period (or as specified by the applicable fatigue rules).

  • Fatigue records must be accurate and available for inspection; a driver must not drive while impaired by fatigue.

  • The heavy vehicle driver's responsibilities include being fit for duty, complying with work and rest limits, and not driving if fatigued or affected by alcohol or drugs.

  • A work diary must record work time, rest time and the location of each rest break; entries must be made in the required format and retained for the prescribed period.

  • Drivers must comply with the applicable fatigue management scheme (standard hours, basic fatigue management or advanced fatigue management) and the associated record-keeping.

  • Alcohol and drug limits apply to heavy vehicle drivers; a blood alcohol concentration of zero applies to learner and provisional heavy vehicle drivers, and a low limit applies to full licence holders.