AWS D1.5 Endorsement case studies
AWS D1.5 Endorsement · Put your knowledge to work in context.
The Bridge Welding (D1.5) endorsement is one of the CWI and SCWI Endorsements offered by the American Welding Society, listed alongside endorsements such as Structural Steel (D1.1), Structural Aluminum (D1.2), Railroad (D15.1), Aerospace (D17.1), and Pipeline (API 1104). It is designed for Certified Welding Inspectors and Senior Certified Welding Inspectors who want to demonstrate code-specific knowledge of bridge welding practice, and it sits under the AWS certification and education program rather than replacing the core CWI or SCWI credential. The endorsement is tied to the AASHTO/AWS D1.5M/D1.5 bridge welding code; AWS lists the 2025 edition of that standard, AASHTO/AWS D1.5M/D1.5:2025, on its codes and standards pages, so candidates should confirm which edition their exam references before studying. Because the endorsement is code-specific, preparation centers on reading and navigating the D1.5 standard itself: its scope and definitions, qualification requirements, fabrication and inspection provisions, and the acceptance criteria an inspector applies in the field. The AWS D1.5 Endorsement case studies are 5 cases and about 2,327 words.
1Fillet Weld Size on a Skewed Bent Cap Connection
A fabricator is welding a continuity diaphragm between a precast bent cap and a steel plate girder on a 30-degree skew. The EOR's detail shows a 5/16 in.
555 words, about 3 min2Ultrasonic Indication in a Complete-Joint-Penetration Groove Weld
complete-joint-penetration groove weld joins a flange to a web in a fracture-critical tension member. UT by the fabricator's Level II reports a planar indication 0.9 in.
466 words, about 2 min3Electroslag Welding Procedure Qualification for Thick Flange
A fabricator proposes electroslag welding (ESW) to join 2-1/2 in. thick flange plates on a plate girder, citing productivity.
433 words, about 2 min4Distortion and Fit-Up in a Curved Girder Splice
A shop is splicing two field sections of a horizontally curved plate girder. The specified splice is a complete-joint-penetration groove weld with a backing bar.
460 words, about 2 min5Welder Qualification Lapse on a Fracture-Critical Bridge Girder
A welder qualified in the 3G position on 3/8 in. plate using FCAW last welded production on a non-fracture-critical project 7 months ago.
413 words, about 2 min