AWS D1.5 Endorsement study materials
AWS D1.5 Endorsement study resources

AWS D1.5 Endorsement study plan

AWS D1.5 Endorsement · Give each week a clear focus.

8 weeks · About 7 hours per week

Week 1

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Map the structure and scope of AASHTO/AWS D1.5M/D1.5 by outlining each major clause and its purpose in your own words

  • Define the roles and responsibilities of the Engineer, fabricator, erector, and inspector as the code assigns them

  • Identify which clauses govern design of welded connections versus fabrication, erection, and inspection

  • Build a personal clause-index sheet listing every clause number, title, and one-line summary for quick recall

Your checkpoint

A one-page clause map covering every major D1.5 clause with a one-sentence purpose statement for each

Week 2

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Distinguish fracture-critical from non-fracture-critical members and state the consequences for each

  • Classify welded joints by type and explain how joint classification drives inspection and qualification requirements

  • Explain how the Engineer designates fracture-critical status and what documentation that triggers

  • Compare Charpy V-notch toughness requirements for fracture-critical versus non-fracture-critical applications

Your checkpoint

A decision table matching member status and joint type to required testing, toughness, and inspection level

Week 3

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Match base metals and filler metals to the prequalified joint details permitted by the code

  • Interpret the prequalified WPS tables and explain the essential variables that define a prequalified procedure

  • Determine when a procedure must be qualified by testing instead of relying on prequalification

  • Calculate heat input and explain how it affects toughness and procedure qualification

Your checkpoint

A worked worksheet that takes three sample joint scenarios and determines whether each is prequalified or requires testing, with justification

Week 4

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Outline the WPS and PQR content requirements and the essential and nonessential variable rules

  • Describe the qualification test assembly, specimen types, and acceptance criteria for procedure qualification

  • Explain performance qualification for welders and welding operators, including position and test requirements

  • Identify the conditions that void a welder's qualification and the retesting rules

Your checkpoint

A side-by-side summary sheet for WPS/PQR qualification versus welder performance qualification with acceptance criteria

Week 5

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • List the fabrication requirements for cutting, fit-up, and assembly, including allowable tolerances

  • State the preheat and interpass temperature rules and the conditions that change them

  • Explain welding sequence, distortion control, and the restrictions on repairs and arc strikes

  • Describe the requirements for stud welding and the inspection that follows

Your checkpoint

A fabrication checklist a shop inspector could carry, covering preheat, fit-up tolerance, sequence, and repair limits

Week 6

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Specify the NDT methods required for each joint type and fracture-critical designation

  • State the acceptance criteria for visual, ultrasonic, and radiographic inspection of groove and fillet welds

  • Explain inspector qualification requirements and the duties of the qualified welding inspector

  • Describe the documentation and recordkeeping that inspection must produce

Your checkpoint

An inspection matrix pairing each weld category with required NDT method, timing, acceptance standard, and record

Week 7

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Outline the erection requirements for field welding, including weather protection and fit-up

  • Explain the rules governing field modifications, repair procedures, and Engineer approval

  • Describe how quality control and quality assurance responsibilities divide between fabricator and owner

  • Review the code's treatment of bolted connections where they interface with welded details

Your checkpoint

A field-welding plan outline covering weather limits, repair approval flow, and QC/QA responsibility split

Week 8

Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5

  • Rehearse rapid clause lookups by answering scenario questions under time pressure

  • Resolve every flagged weak area from prior weeks and close remaining gaps

  • Practice explaining code rationale aloud to test depth of understanding

  • Complete a full-length timed mock exam and analyze every missed item

Your checkpoint

A timed mock exam score report with a written remediation note for each missed question

Milestones

Week 2: Can correctly classify ten mixed member and joint scenarios as fracture-critical or not and state the inspection consequence without notes

Week 4: Scores at least 80 percent on a self-made qualification quiz covering WPS, PQR, and welder performance variables

Week 6: Can produce the correct NDT method and acceptance criterion for any weld category on demand, verified against the code

Week 8: Achieves at least 85 percent on the timed mock exam with no repeated error category from earlier weeks