AWS D1.5 Endorsement study plan
AWS D1.5 Endorsement · Give each week a clear focus.
8 weeks · About 7 hours per week
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Map the structure and scope of AASHTO/AWS D1.5M/D1.5 by outlining each major clause and its purpose in your own words
Define the roles and responsibilities of the Engineer, fabricator, erector, and inspector as the code assigns them
Identify which clauses govern design of welded connections versus fabrication, erection, and inspection
Build a personal clause-index sheet listing every clause number, title, and one-line summary for quick recall
Your checkpoint
A one-page clause map covering every major D1.5 clause with a one-sentence purpose statement for each
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Distinguish fracture-critical from non-fracture-critical members and state the consequences for each
Classify welded joints by type and explain how joint classification drives inspection and qualification requirements
Explain how the Engineer designates fracture-critical status and what documentation that triggers
Compare Charpy V-notch toughness requirements for fracture-critical versus non-fracture-critical applications
Your checkpoint
A decision table matching member status and joint type to required testing, toughness, and inspection level
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Match base metals and filler metals to the prequalified joint details permitted by the code
Interpret the prequalified WPS tables and explain the essential variables that define a prequalified procedure
Determine when a procedure must be qualified by testing instead of relying on prequalification
Calculate heat input and explain how it affects toughness and procedure qualification
Your checkpoint
A worked worksheet that takes three sample joint scenarios and determines whether each is prequalified or requires testing, with justification
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Outline the WPS and PQR content requirements and the essential and nonessential variable rules
Describe the qualification test assembly, specimen types, and acceptance criteria for procedure qualification
Explain performance qualification for welders and welding operators, including position and test requirements
Identify the conditions that void a welder's qualification and the retesting rules
Your checkpoint
A side-by-side summary sheet for WPS/PQR qualification versus welder performance qualification with acceptance criteria
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
List the fabrication requirements for cutting, fit-up, and assembly, including allowable tolerances
State the preheat and interpass temperature rules and the conditions that change them
Explain welding sequence, distortion control, and the restrictions on repairs and arc strikes
Describe the requirements for stud welding and the inspection that follows
Your checkpoint
A fabrication checklist a shop inspector could carry, covering preheat, fit-up tolerance, sequence, and repair limits
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Specify the NDT methods required for each joint type and fracture-critical designation
State the acceptance criteria for visual, ultrasonic, and radiographic inspection of groove and fillet welds
Explain inspector qualification requirements and the duties of the qualified welding inspector
Describe the documentation and recordkeeping that inspection must produce
Your checkpoint
An inspection matrix pairing each weld category with required NDT method, timing, acceptance standard, and record
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Outline the erection requirements for field welding, including weather protection and fit-up
Explain the rules governing field modifications, repair procedures, and Engineer approval
Describe how quality control and quality assurance responsibilities divide between fabricator and owner
Review the code's treatment of bolted connections where they interface with welded details
Your checkpoint
A field-welding plan outline covering weather limits, repair approval flow, and QC/QA responsibility split
Bridge Welding (D1.5) Endorsement - AASHTO/AWS D1.5M/D1.5
Rehearse rapid clause lookups by answering scenario questions under time pressure
Resolve every flagged weak area from prior weeks and close remaining gaps
Practice explaining code rationale aloud to test depth of understanding
Complete a full-length timed mock exam and analyze every missed item
Your checkpoint
A timed mock exam score report with a written remediation note for each missed question
Milestones
Week 2: Can correctly classify ten mixed member and joint scenarios as fracture-critical or not and state the inspection consequence without notes
Week 4: Scores at least 80 percent on a self-made qualification quiz covering WPS, PQR, and welder performance variables
Week 6: Can produce the correct NDT method and acceptance criterion for any weld category on demand, verified against the code
Week 8: Achieves at least 85 percent on the timed mock exam with no repeated error category from earlier weeks