AWS NDE Coordination study materials
AWS NDE Coordination study resources

AWS NDE Coordination study plan

AWS NDE Coordination · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Nondestructive Examination Coordination

  • Map every NDE method (VT, PT, MT, UT, RT, phased array, and Eddy current where applicable) to the weld discontinuities each is capable of detecting, producing a written comparison table from memory and then correcting it against reference material.

  • Define the qualification and certification chain for NDE personnel (Level I, II, III responsibilities, employer certification versus third-party certification, and the role of a written practice) and explain in your own words who may interpret, evaluate, and sign off on results.

  • List the sequence of NDE activities relative to welding milestones (root pass, interpass, final, post-hydro, post-PWHT) and state which inspections cannot occur before which prerequisite steps.

Your checkpoint

A one-page NDE method-to-discontinuity matrix plus a personnel qualification flowchart, both self-graded against source references with corrections annotated.

Week 2

Nondestructive Examination Coordination

  • Explain the physical principle behind each volumetric and surface method well enough to predict what a given technique will miss, including orientation-dependent detection limits for planar versus rounded indications.

  • Interpret acceptance criteria language from a typical fabrication code (indication length, cumulative length, and density thresholds) and apply it to three worked example scan results you construct yourself.

  • Distinguish procedure qualification requirements from technique sheet requirements, and identify which variables (thickness range, material group, geometry, technique) trigger requalification.

Your checkpoint

Three worked acceptance-criteria problems with your pass/fail determinations, each accompanied by the clause logic you applied and a note on where ambiguity exists.

Week 3

Nondestructive Examination Coordination

  • Build a complete NDE coordination package for a hypothetical weld joint: method selection rationale, technique parameters, timing in the fabrication sequence, hold points, and required documentation.

  • Draft the coordination workflow between the NDE coordinator, the welding supervisor, and the inspector, specifying who releases a hold point and how a rejected indication re-enters the flow.

  • Practice reading a written NDE procedure critically by identifying missing essential variables in a procedure you draft yourself and then repairing it.

Your checkpoint

A full NDE coordination package for one simulated weld joint, including a hold-point register and a repaired procedure with a change log.

Week 4

Welding Coordination and Quality Assurance

  • Classify weld discontinuities by cause (design, process, operator, material) and state the corrective action each classification implies.

  • Explain how heat input, preheat, interpass temperature, and post-weld heat treatment interact to influence cracking susceptibility, and predict the failure mode when each is violated.

  • Identify the essential variables of a welding procedure specification and the range of qualification each variable permits, then map them to what a welder performance qualification does and does not cover.

Your checkpoint

A discontinuity cause-and-corrective-action catalog covering at least ten discontinuity types, cross-referenced to the welding variable most likely to produce each.

Week 5

Welding Coordination and Quality Assurance & Nondestructive Examination Coordination

  • Trace a weld from procedure qualification through production, listing every record that must exist and who is responsible for generating, reviewing, and retaining it.

  • Design a weld quality assurance surveillance plan that specifies inspection frequency, sampling rationale, and the trigger conditions for escalating from sampling to full inspection.

  • Reconcile a conflict between an NDE acceptance criterion and a welding procedure requirement, and document the resolution path you would follow in practice.

Your checkpoint

A records-and-responsibility matrix for one weld plus a written escalation procedure for code conflicts, each reviewed for gaps.

Week 6

Welding Coordination and Quality Assurance

  • Diagnose the root cause of a weld failure from a described set of process parameters, inspection findings, and service conditions, and defend the diagnosis against two alternative explanations.

  • Evaluate a welding procedure against a stated application and recommend at least three specific revisions with justification tied to the discontinuity they prevent.

  • Explain how welder performance qualification testing, periodic re-verification, and continuity requirements work together to sustain quality over a long project.

Your checkpoint

A root-cause analysis report on one simulated weld failure with three competing hypotheses, evidence for and against each, and a final recommendation.

Week 7

Nondestructive Examination Coordination & Welding Coordination and Quality Assurance

  • Integrate NDE and welding coordination into a single project execution narrative covering hold points, documentation flow, nonconformance handling, and final acceptance.

  • Solve five timed scenario questions that require both domains simultaneously, then write the reasoning chain for each answer.

  • Identify your three weakest sub-topics from weeks one through six and produce a targeted remediation list with specific reference sections to study.

Your checkpoint

Five timed integrated scenario responses with written reasoning chains, plus a ranked remediation list of three weak areas.

Week 8

Nondestructive Examination Coordination & Welding Coordination and Quality Assurance

  • Reconstruct from memory the full NDE method matrix, personnel qualification chain, welding essential variables, and documentation flow, then score your recall against your week one through seven deliverables.

  • Complete a full-length timed practice set spanning both domains and categorize every miss by cause (knowledge gap, misread question, or reasoning error).

  • Finalize a one-page reference sheet of decision rules and acceptance logic that you could use as a pre-exam review artifact.

Your checkpoint

A scored full-length timed practice set with an error-cause breakdown and a completed one-page decision-rule reference sheet.

Milestones

Week 2: Can state, without notes, at least three detection limitations of each NDE method and correctly apply acceptance criteria to two of three worked problems.

Week 4: Can classify any described discontinuity by root cause and name the welding variable most responsible, scoring at least 80 percent on a self-made ten-item quiz.

Week 6: Can produce a defensible root-cause diagnosis and a three-item procedure revision plan within 30 minutes without reference material.

Week 8: Scores at least 80 percent on the timed full-length practice set with no more than two errors attributable to knowledge gaps rather than reasoning or misreading.