Registered Ship Surveyor study materials
Registered Ship Surveyor study resources

Registered Ship Surveyor cheat sheet

Registered Ship Surveyor · Keep the key ideas within reach.

Quick reference

International Maritime Conventions and National Regulations

  • SOLAS Chapter I requires flag State survey and certification of ships; certificates are issued by the Administration or a recognized organization acting on its behalf under delegated authority.

  • The IMO tacit acceptance procedure: amendments enter into force on a specified date unless rejected by a set proportion of Parties before that date, so entry-into-force dates are fixed in advance.

  • MARPOL Annex I (oil), II (NLS), III (harmful substances in packaged form), IV (sewage), V (garbage), VI (air pollution); Annex VI NOx Tier limits apply to engines installed on or after 1 Jan 2000/2011/2016 depending on ship construction date and operating area.

  • Load Line Convention 1966/88 Protocol: certificates valid 5 years; annual surveys within 3 months before or after each anniversary date; a ship may not sail unless freeboards are marked and the certificate is valid.

  • STCW sets minimum rest hours: at least 10 hours rest in any 24-hour period and 77 hours in any 7-day period; watch schedules must be posted.

  • Port State Control (Paris MOU, Tokyo MOU) inspects foreign ships against conventions; a ship may be detained for deficiencies clearly hazardous to safety, health or environment until rectified.

  • Collision Regulations (COLREG 1972): Rule 5 lookout, Rule 6 safe speed, Rule 8 action to avoid collision, Rule 13 overtaking vessel keeps clear, Rule 15 crossing gives way to vessel on starboard side.

  • ISPS Code: ship security plan approved by Administration, Ship Security Officer designated, security levels 1-3, Declaration of Security when required between ship and port facility.

  • National law may exceed convention minimums (e.g., regional sulphur ECA limits, local ballast water rules); the surveyor applies the stricter applicable requirement unless a valid exemption is documented.

Quick reference

Ship Construction, Hull Structure and Strength

  • Longitudinal strength is governed by the section modulus of the hull girder amidships; bending moment M divided by section modulus Z gives bending stress; allowable stress limits hogging and sagging conditions.

  • Hogging puts the deck in tension and bottom in compression; sagging reverses this. Still-water plus wave-induced bending moments are combined per classification society rules.

  • Framing systems: transverse framing (frames at close spacing, longitudinally stiffened only in bottom/deck) suits short ships; longitudinal framing with deep transverse web frames suits long ships needing high longitudinal strength.

  • Shear strength, buckling of plate panels (plate slenderness b/t), and fatigue at weld details are checked separately from global bending; fatigue life is expressed as years to crack initiation at a given stress range.

  • Double bottom height and double hull width are set by MARPOL Annex I Reg 18/19 for oil tankers; minimum depth of double bottom is B/15 or 2 m, whichever is less, with a 0.76 m floor.

  • Watertight subdivision: collision bulkhead location between 0.05L and 0.08L from the forward perpendicular (measured from the freeboard deck at centreline).

  • Bulk carriers: hatch cover strength, hold frame corrosion allowance, and the 'bulk carrier double skin' rules for the forward hold (SOLAS Ch XII) are survey focal points.

  • Corrosion margins (scantling reduction allowances) are built into rules; renewal is triggered when measured thickness falls below the rule minimum or the allowable diminution percentage (commonly 75-80% of original for structural members).

Quick reference

Ship Stability, Subdivision and Load Lines

  • Displacement W = L x B x T x Cb x rho (block coefficient method); TPC = A_w x rho / 100 (tonnes per cm immersion); MCTC = W x GM_L / (100 x L).

  • Free surface effect reduces effective GM: FSC = sum(i x rho) / W, where i is the second moment of area of each tank's free surface about its centreline.

  • Initial transverse metacentric height GM = KM - KG; positive GM means stable equilibrium; GM must satisfy the IMO intact stability criteria (IS Code 2008).

  • IS Code 2008 intact stability criteria: area under GZ curve to 30 deg >= 0.055 m-rad, to 40 deg >= 0.09 m-rad, to 40 deg (or flooding angle) >= 0.03 m-rad; max GZ >= 0.20 m at angle >= 25 deg (or 30 deg if max occurs earlier); initial GM >= 0.15 m.

  • Damage stability: probabilistic (SOLAS Ch II-1 subdivision index A >= R) or deterministic (one/two compartment standard) depending on ship type and date; damage extent assumptions: side damage depth B/5, bottom damage B/15 or 2 m.

  • Load line marks: deck line, freeboard, and seasonal marks (S, W, T, F, TF, WNA) measured from the deck line; the ship must not be submerged beyond the applicable mark at sea.

  • Timber freeboard, Type A (tankers) and Type B (dry cargo) freeboards differ; Type B ships with reduced freeboard must satisfy flooding and weathertight integrity conditions.

  • Inclining experiment determines KG (lightship) via GM = (w x d) / (W x tan theta); must be conducted with known weights moved, minimal free surfaces, and documented in the stability booklet.

Quick reference

Machinery, Propulsion and Auxiliary Systems

  • Two-stroke slow-speed diesel: uniflow scavenging, exhaust valve or port scavenging, crosshead construction; specific fuel consumption typically 160-175 g/kWh at MCR.

  • Four-stroke medium-speed diesel: trunk piston, higher rpm, used with reduction gearing; SFOC typically 175-195 g/kWh.

  • MCR and NCR: continuous service rating (CSR) is the power at which the ship is normally operated, typically 85-90% MCR; engine room log and power limitation records are survey evidence.

  • Auxiliary boiler: safety valve set pressure, water level controls, low-water cutout, and periodic internal/external inspection per class rules (typically 2.5-year internal, 5-year hydraulic test of safety valves in some regimes).

  • Steering gear: SOLAS requires two independent power-actuated steering gear units; emergency steering drills every 3 months; main and auxiliary steering gear changeover test.

  • Piping systems: fuel oil, lube oil, and sea water systems have colour coding and valve numbering; the surveyor verifies remote operation of quick-closing valves and bilge system operation.

  • Shafting: intermediate and tail shaft alignment, stern tube bearing clearance, and shaft earthing; tail shaft survey interval typically 5 years with stern tube bearing inspection.

  • Air receivers, pressure vessels, and lifting appliances require periodic examination and certification (pressure vessel test intervals per class rules, commonly 5-year hydraulic).

Quick reference

Electrical, Control and Automation Systems

  • Electrical installation: system voltages (AC 380/440 V, DC 24 V control), insulation resistance checks (typically >= 1 MOhm per circuit), and earth fault detection on IT (isolated) systems.

  • Circuit protection: discrimination between breakers so a downstream fault trips only the local breaker; short-circuit and overload protection ratings verified against cable current-carrying capacity.

  • Hazardous areas (oil tankers, gas carriers): Ex-rated equipment (Ex d, Ex e, Ex i), cable gland sealing, and area classification drawings must be verified during surveys.

  • Automation: unmanned machinery space (UMS) notation requires alarms, safety systems, and periodic unattended operation trials; alarm and safety system testing records are survey evidence.

  • Emergency generator: automatic start and connection within 45 seconds (SOLAS II-1 Reg 42/43); emergency switchboard supplies navigation lights, steering, fire pump, and emergency lighting.

  • Battery systems: ventilation, hydrogen detection for lead-acid, and charge/discharge monitoring; UPS and emergency battery capacity verified by discharge test.

  • Control systems: PID loop tuning, sensor calibration records, and fail-safe design (valves fail closed/open as required); safety instrumented functions are tested against the cause-and-effect matrix.

  • Insulation monitoring, megger testing, and thermographic inspection of switchboards are common survey techniques for detecting degradation.

Quick reference

Safety Equipment, Fire Protection and Life-Saving Appliances

  • Fire classes: A (solids), B (flammable liquids), C (gases), D (metals); extinguisher selection and quantity per SOLAS II-2 and FSS Code.

  • Fire detection: smoke, heat, flame detectors; detector spacing and coverage per FSS Code; alarm panel annunciation and zone identification verified during survey.

  • Fixed firefighting systems: CO2 (quantity for 30% of gross volume of protected space or 35% for machinery spaces), foam, water mist; release alarms and pre-discharge warnings tested.

  • Lifeboats: capacity, launching appliance, davit and winch inspection, release gear (on-load release) annual and 5-year dynamic test; lifeboat drill every month with crew.

  • Life rafts, lifebuoys, lifejackets: quantities per SOLAS III, hydrostatic release units, and servicing intervals (life raft service annually, lifeboat servicing annually).

  • Fire control plan, muster list, and emergency instructions posted; fire and abandon-ship drills recorded in official logbook.

  • Breathing apparatus and EEBD: EEBD for escape, BA for firefighting; cylinder pressure and service records verified.

  • Fire doors, fire dampers, and penetration seals: A-class and B-class boundaries; integrity verified during survey, especially around cable and pipe penetrations.

Quick reference

Survey Procedures, Inspection Techniques and Reporting

  • Survey types: initial, annual, intermediate, special (renewal), and occasional (damage, modification); intervals per SOLAS/class rules (annual +/- 3 months, special every 5 years).

  • Continuous survey machinery (CSM) and continuous survey hull (CSH) allow rolling inspection over 5 years; records must be complete for certificate renewal.

  • Inspection techniques: visual, close-up, ultrasonic thickness gauging (UTM), hammer test, and NDT; UTM grid spacing and reporting per classification society requirements.

  • Condition of class (COC) and recommendation: issued when deficiencies are found; COC must be cleared by a specified date; overdue COC can lead to suspension of class.

  • Survey report content: vessel particulars, survey scope, findings, measurements, photographs, corrective actions, and surveyor's declaration; reports must be factual and traceable.

  • Thickness measurement: average of readings, minimum remaining thickness, and comparison against rule minimum; pitting and grooving evaluated separately.

  • Tank inspection: entry procedures (enclosed space entry permit, gas testing, rescue equipment), cleaning, and safe access; surveyor verifies permit and atmosphere before entry.

  • Reporting to flag State and class: statutory deficiencies reported to Administration; serious deficiencies may lead to detention or certificate withdrawal.

Quick reference

Materials, Welding and Non-Destructive Testing

  • Steel grades: A, B, D, E (increasing toughness); higher-strength steels AH32/AH36, DH32/DH36; grade selection by structural location and temperature per class rules.

  • Weld types: butt (full penetration), fillet, and tee; weld symbols per ISO 2553; weld preparation (bevel angle, root gap) affects penetration.

  • Welding processes: SMAW, FCAW, GMAW, SAW; procedure qualification record (PQR) and welding procedure specification (WPS) required before production welding.

  • NDT methods: visual (VT), ultrasonic (UT), radiographic (RT), magnetic particle (MT), dye penetrant (PT); each has detection capability and limitations (RT good for volumetric, MT/PT for surface).

  • Weld defect acceptance: porosity, slag inclusion, lack of fusion, undercut, and cracks evaluated against acceptance criteria (e.g., ISO 5817, class rules); cracks generally rejectable.

  • Corrosion: general, pitting, crevice, galvanic, and stress corrosion cracking; coating breakdown and sacrificial anode wastage assessed during survey.

  • Material traceability: mill certificates, heat numbers, and impact test results (Charpy V-notch) for critical structural members.

  • Heat treatment: post-weld heat treatment (PWHT) for thick sections and stress relief; hardness limits and preheat requirements for high-strength steels.

Quick reference

Professional Ethics, Liability and Surveyor Conduct

  • Surveyor independence: no financial interest in the vessel, owner, or repairer; conflicts of interest must be declared and avoided.

  • Accuracy and integrity: reports must reflect actual findings; falsifying or omitting deficiencies is grounds for decertification and legal liability.

  • Confidentiality: survey information is confidential to the client and flag State unless disclosure is required by law or safety.

  • Competence limits: a surveyor must not certify work outside their competence; refer to specialists when needed.

  • Due diligence: verify documents, certificates, and records; do not rely solely on owner-provided information without independent checks.

  • Legal liability: negligent survey can lead to civil liability and criminal liability in cases of fraud or gross negligence; professional indemnity insurance is common.

  • Reporting to authorities: serious safety deficiencies must be reported to the flag State/class even if the owner objects.

  • Ethical conduct: no gifts or inducements that could influence judgment; maintain professional records and audit trail for decisions.

Quick reference

International Maritime Conventions and National Regulations

  • SOLAS Chapter I requires flag State survey and certification; certificates may be issued by recognized organizations under delegated authority, with the Administration retaining responsibility.

  • MARPOL Annex VI sulphur limits: 0.50% m/m global from 1 Jan 2020, 0.10% in ECAs; equivalent compliance methods (scrubbers) require approval and continuous monitoring.

  • Load Line Convention: certificates valid 5 years; annual surveys within 3 months of anniversary; freeboard marks must be legible and correctly positioned.

  • STCW rest hours: minimum 10 hours rest in 24 hours and 77 hours in 7 days; records must be maintained and available for inspection.

  • COLREG Rule 13: overtaking vessel keeps clear until finally past and clear; Rule 15: crossing vessel gives way to vessel on her starboard side.

  • ISPS Code security levels 1-3; Ship Security Plan approved by Administration; Declaration of Security required when ship and port facility security levels differ or as required.

  • Port State Control detention criteria: deficiencies clearly hazardous to safety, health or environment; detention lifted only after rectification verified.

  • Tacit acceptance: IMO amendments enter into force on a fixed date unless rejected by a specified number of Parties, so compliance dates are predictable.

  • National requirements may be stricter than conventions; the surveyor applies the stricter requirement unless a valid exemption or equivalent arrangement is documented.

Quick reference

Ship Construction, Hull Structure and Strength

  • Hull girder bending stress = M / Z; hogging causes deck tension and bottom compression; sagging reverses these stresses.

  • Section modulus and moment of inertia are calculated for the midship section; allowable stress limits are set by class rules.

  • Transverse framing suits shorter ships; longitudinal framing with transverse web frames suits longer ships requiring high longitudinal strength.

  • Plate buckling check uses slenderness ratio b/t; stiffener tripping and web buckling are checked separately.

  • Collision bulkhead located between 0.05L and 0.08L from the forward perpendicular, measured from the freeboard deck at centreline.

  • MARPOL double hull: double bottom depth >= B/15 or 2 m (whichever is less, minimum 0.76 m); double hull width >= B/5 or 11.5 m (whichever is less, minimum 1.0 m) for oil tankers.

  • Scantling diminution: renewal triggered when measured thickness falls below rule minimum or allowable percentage (commonly 75-80% of original).

  • Fatigue assessment: S-N curves and Palmgren-Miner cumulative damage; critical weld details assessed for design life (often 20-25 years).

  • Bulk carrier hold frame and hatch cover corrosion are frequent survey findings; SOLAS Ch XII requires enhanced survey for bulk carriers.

Quick reference

Ship Stability, Subdivision and Load Lines

  • Displacement = L x B x T x Cb x rho; TPC = A_w x rho / 100; MCTC = W x GM_L / (100 x L).

  • Free surface correction FSC = sum(i x rho) / W; reduces effective GM and must be included in stability calculations.

  • GM = KM - KG; positive GM gives stable equilibrium; IS Code 2008 requires GM >= 0.15 m and specified GZ area criteria.

  • IS Code 2008: area to 30 deg >= 0.055 m-rad; to 40 deg >= 0.09 m-rad; to 40 deg or flooding angle >= 0.03 m-rad; max GZ >= 0.20 m at >= 25 deg.

  • Damage stability: probabilistic index A >= R for passenger ships and dry cargo ships; deterministic one/two compartment standard for tankers depending on size and date.

  • Damage extent assumptions: side damage depth B/5, bottom damage B/15 or 2 m; permeability values assigned by compartment type.

  • Load line marks: S, W, T, F, TF, WNA; measured from deck line; seasonal and zone restrictions apply.

  • Inclining experiment: GM = (w x d) / (W x tan theta); free surfaces minimized; results documented in stability booklet.

  • Timber freeboard and Type A/B freeboards differ; reduced freeboard requires flooding and weathertight integrity compliance.

Quick reference

Machinery, Propulsion and Auxiliary Systems

  • Two-stroke slow-speed diesel: uniflow scavenging, crosshead design, SFOC typically 160-175 g/kWh at MCR.

  • Four-stroke medium-speed diesel: trunk piston, reduction gearing, SFOC typically 175-195 g/kWh.

  • CSR is typically 85-90% MCR; engine room log and power limitation records are survey evidence.

  • Auxiliary boiler: safety valve set pressure, low-water cutout, water level controls; internal inspection typically every 2.5 years per class rules.

  • Steering gear: two independent power units required by SOLAS; emergency steering drill every 3 months; changeover test recorded.

  • Quick-closing valves on fuel tanks must be operable remotely; bilge system operation verified during survey.

  • Tail shaft survey interval typically 5 years; stern tube bearing clearance and shaft earthing checked.

  • Pressure vessels and air receivers: periodic examination and hydraulic test (commonly 5-year interval) per class rules.

  • Piping colour coding and valve numbering verified; sea water, fuel oil and lube oil systems identified.

Quick reference

Electrical, Control and Automation Systems

  • Insulation resistance typically >= 1 MOhm per circuit; earth fault detection required on isolated (IT) systems.

  • Breaker discrimination ensures downstream fault trips only local breaker; ratings verified against cable capacity.

  • Hazardous area equipment: Ex d, Ex e, Ex i ratings; cable gland sealing and area classification drawings verified.

  • UMS notation requires alarms, safety systems, and periodic unattended operation trials; records are survey evidence.

  • Emergency generator: automatic start and connection within 45 seconds per SOLAS II-1.

  • Emergency switchboard supplies navigation lights, steering, fire pump, and emergency lighting.

  • Battery systems: ventilation, hydrogen detection for lead-acid, charge/discharge monitoring; UPS capacity verified by discharge test.

  • Control systems: PID tuning, sensor calibration, fail-safe valve action, cause-and-effect matrix testing.

  • Thermographic inspection and megger testing detect switchboard and cable degradation.

Quick reference

Safety Equipment, Fire Protection and Life-Saving Appliances

  • Fire classes A (solids), B (liquids), C (gases), D (metals); extinguisher type and quantity per SOLAS II-2 and FSS Code.

  • Detection: smoke, heat, flame detectors; spacing and coverage per FSS Code; alarm panel zone identification verified.

  • CO2 fixed system quantity: 30% of gross volume of protected space, or 35% for machinery spaces; pre-discharge alarm tested.

  • Lifeboat on-load release gear: annual inspection and 5-year dynamic test; launching appliance and davit inspected.

  • Life raft service annually; hydrostatic release units and weak links checked.

  • Monthly lifeboat drill and abandon-ship drill recorded in official logbook; muster list and fire control plan posted.

  • EEBD for escape, BA for firefighting; cylinder pressure and service records verified.

  • A-class and B-class fire boundaries: fire doors, dampers, and penetration seals integrity verified.

  • Fire pump capacity and pressure verified; emergency fire pump independent drive and suction tested.

Quick reference

Survey Procedures, Inspection Techniques and Reporting

  • Survey types: initial, annual, intermediate, special (renewal), occasional; annual survey window +/- 3 months of anniversary date.

  • Special survey every 5 years; CSM/CSH allow rolling inspection with complete records at renewal.

  • UTM grid spacing and reporting per class rules; average, minimum remaining thickness, and pitting evaluated separately.

  • Condition of class (COC) must be cleared by specified date; overdue COC can lead to class suspension.

  • Survey report content: particulars, scope, findings, measurements, photographs, corrective actions, surveyor declaration.

  • Enclosed space entry: permit, gas testing, rescue equipment, and atmosphere verified before entry.

  • Statutory deficiencies reported to flag State; serious deficiencies may lead to detention or certificate withdrawal.

  • NDT techniques: VT, UT, RT, MT, PT; selection depends on defect type and accessibility.

  • Traceability: reports must be factual, dated, signed, and retained for audit.

Quick reference

Materials, Welding and Non-Destructive Testing

  • Steel grades A, B, D, E with increasing toughness; higher-strength AH32/AH36, DH32/DH36 selected by location and temperature.

  • Weld types: butt (full penetration), fillet, tee; weld symbols per ISO 2553; bevel angle and root gap affect penetration.

  • WPS and PQR required before production welding; welder qualification records verified.

  • NDT: VT surface, MT/PT surface-breaking, UT/RT volumetric; each has detection capability and limitations.

  • Weld defect acceptance per ISO 5817 or class rules; cracks generally rejectable; undercut and porosity evaluated against limits.

  • Corrosion types: general, pitting, crevice, galvanic, stress corrosion cracking; anode wastage and coating breakdown assessed.

  • Material traceability: mill certificates, heat numbers, Charpy V-notch impact test results for critical members.

  • PWHT for thick sections and stress relief; preheat and hardness limits for high-strength steels.

  • Welding processes: SMAW, FCAW, GMAW, SAW; process selection affects defect risk and productivity.

Quick reference

Professional Ethics, Liability and Surveyor Conduct

  • Surveyor independence: no financial interest in vessel, owner, or repairer; conflicts declared and avoided.

  • Reports must reflect actual findings; falsification or omission is grounds for decertification and legal liability.

  • Confidentiality: survey information confidential to client and flag State unless disclosure required by law or safety.

  • Competence limits: do not certify work outside competence; refer to specialists.

  • Due diligence: verify documents and records independently; do not rely solely on owner-provided information.

  • Legal liability: negligence can lead to civil liability; fraud or gross negligence may lead to criminal liability.

  • Serious safety deficiencies must be reported to flag State/class even if owner objects.

  • No gifts or inducements that could influence judgment; maintain audit trail for decisions.

  • Professional indemnity insurance is common but does not replace ethical conduct.

Quick reference

International Maritime Conventions and National Regulations

  • SOLAS Chapter I: flag State survey and certification; recognized organizations may act under delegated authority.

  • MARPOL Annex VI: 0.50% global sulphur limit from 2020; 0.10% in ECAs; scrubbers require approval and monitoring.

  • Load Line Convention: 5-year certificate; annual survey within 3 months of anniversary; freeboard marks legible.

  • STCW: 10 hours rest in 24 hours and 77 hours in 7 days; records maintained.

  • COLREG Rule 13 overtaking keeps clear; Rule 15 crossing gives way to starboard-side vessel.

  • ISPS: security levels 1-3; Ship Security Plan approved; Declaration of Security when required.

  • PSC detention for deficiencies clearly hazardous to safety, health or environment; lifted after rectification.

  • Tacit acceptance: amendments enter into force on fixed date unless rejected by specified Parties.

  • National requirements may be stricter; apply stricter requirement unless valid exemption documented.

Quick reference

Ship Construction, Hull Structure and Strength

  • Bending stress = M / Z; hogging deck tension, bottom compression; sagging reverses.

  • Section modulus and moment of inertia calculated for midship section; allowable stress per class rules.

  • Transverse framing for short ships; longitudinal framing with web frames for long ships.

  • Plate buckling check uses b/t slenderness; stiffener tripping and web buckling checked separately.

  • Collision bulkhead between 0.05L and 0.08L from forward perpendicular.

  • MARPOL double hull: double bottom >= B/15 or 2 m (min 0.76 m); double hull width >= B/5 or 11.5 m (min 1.0 m).

  • Scantling diminution: renewal when thickness below rule minimum or 75-80% of original.

  • Fatigue: S-N curves and Palmgren-Miner cumulative damage; design life often 20-25 years.

  • Bulk carrier hold frame and hatch cover corrosion are frequent findings; SOLAS Ch XII enhanced survey.

Quick reference

Ship Stability, Subdivision and Load Lines

  • Displacement = L x B x T x Cb x rho; TPC = A_w x rho / 100; MCTC = W x GM_L / (100 x L).

  • FSC = sum(i x rho) / W; reduces effective GM; include in stability calculations.

  • GM = KM - KG; positive GM stable; IS Code 2008 GM >= 0.15 m and GZ area criteria.

  • IS Code 2008: area to 30 deg >= 0.055 m-rad; to 40 deg >= 0.09 m-rad; to 40 deg or flooding angle >= 0.03 m-rad; max GZ >= 0.20 m at >= 25 deg.

  • Damage stability: probabilistic A >= R for passenger and dry cargo ships; deterministic one/two compartment for tankers.

  • Damage extent: side B/5, bottom B/15 or 2 m; permeability by compartment type.

  • Load line marks S, W, T, F, TF, WNA measured from deck line; seasonal and zone restrictions.

  • Inclining experiment: GM = (w x d) / (W x tan theta); free surfaces minimized.

  • Timber and Type A/B freeboards differ; reduced freeboard requires flooding and weathertight integrity.

Quick reference

Machinery, Propulsion and Auxiliary Systems

  • Two-stroke slow-speed: uniflow scavenging, crosshead, SFOC 160-175 g/kWh at MCR.

  • Four-stroke medium-speed: trunk piston, reduction gearing, SFOC 175-195 g/kWh.

  • CSR typically 85-90% MCR; engine room log and power limitation records are evidence.

  • Auxiliary boiler: safety valve set pressure, low-water cutout; internal inspection typically 2.5 years.

  • Steering gear: two independent power units; emergency steering drill every 3 months; changeover test.

  • Quick-closing valves remotely operable; bilge system operation verified.

  • Tail shaft survey typically 5 years; stern tube bearing clearance and earthing checked.

  • Pressure vessels and air receivers: periodic examination and hydraulic test (commonly 5 years).

  • Piping colour coding and valve numbering verified; sea water, fuel oil, lube oil systems identified.

Quick reference

Electrical, Control and Automation Systems

  • Insulation resistance typically >= 1 MOhm per circuit; earth fault detection on IT systems.

  • Breaker discrimination: downstream fault trips only local breaker; ratings vs cable capacity.

  • Hazardous areas: Ex d, Ex e, Ex i; cable gland sealing and area classification drawings verified.

  • UMS notation: alarms, safety systems, unattended operation trials; records are evidence.

  • Emergency generator: automatic start and connection within 45 seconds (SOLAS II-1).

  • Emergency switchboard supplies navigation lights, steering, fire pump, emergency lighting.

  • Battery systems: ventilation, hydrogen detection for lead-acid, charge/discharge monitoring; UPS discharge test.

  • Control systems: PID tuning, sensor calibration, fail-safe valve action, cause-and-effect matrix testing.

  • Thermographic inspection and megger testing detect switchboard and cable degradation.

Quick reference

Safety Equipment, Fire Protection and Life-Saving Appliances

  • Fire classes A, B, C, D; extinguisher type and quantity per SOLAS II-2 and FSS Code.

  • Detection: smoke, heat, flame; spacing and coverage per FSS Code; alarm panel zone identification.

  • CO2 quantity: 30% of gross protected volume, or 35% for machinery spaces; pre-discharge alarm tested.

  • Lifeboat on-load release: annual inspection and 5-year dynamic test; davit and winch inspected.

  • Life raft service annually; hydrostatic release units and weak links checked.

  • Monthly lifeboat and abandon-ship drills recorded in official logbook; muster list and fire control plan posted.

  • EEBD for escape, BA for firefighting; cylinder pressure and service records verified.

  • A-class and B-class boundaries: fire doors, dampers, penetration seals integrity verified.

  • Fire pump capacity and pressure verified; emergency fire pump independent drive and suction tested.

Quick reference

Survey Procedures, Inspection Techniques and Reporting

  • Survey types: initial, annual, intermediate, special, occasional; annual window +/- 3 months of anniversary.

  • Special survey every 5 years; CSM/CSH rolling inspection with complete records at renewal.

  • UTM grid spacing and reporting per class rules; average, minimum thickness, pitting evaluated separately.

  • COC must be cleared by specified date; overdue COC can lead to class suspension.

  • Report content: particulars, scope, findings, measurements, photographs, corrective actions, declaration.

  • Enclosed space entry: permit, gas testing, rescue equipment, atmosphere verified before entry.

  • Statutory deficiencies reported to flag State; serious deficiencies may lead to detention or certificate withdrawal.

  • NDT: VT, UT, RT, MT, PT; selection depends on defect type and accessibility.

  • Reports must be factual, dated, signed, and retained for audit.

Quick reference

Materials, Welding and Non-Destructive Testing

  • Steel grades A, B, D, E increasing toughness; AH32/AH36, DH32/DH36 higher-strength selected by location and temperature.

  • Weld types: butt, fillet, tee; symbols per ISO 2553; bevel angle and root gap affect penetration.

  • WPS and PQR required before production welding; welder qualification records verified.

  • NDT: VT surface, MT/PT surface-breaking, UT/RT volumetric; each has detection capability and limitations.

  • Weld defect acceptance per ISO 5817 or class rules; cracks generally rejectable; undercut and porosity against limits.

  • Corrosion types: general, pitting, crevice, galvanic, stress corrosion cracking; anode wastage and coating breakdown assessed.

  • Traceability: mill certificates, heat numbers, Charpy V-notch impact results for critical members.

  • PWHT for thick sections and stress relief; preheat and hardness limits for high-strength steels.

  • Welding processes: SMAW, FCAW, GMAW, SAW; process selection affects defect risk and productivity.

Quick reference

Professional Ethics, Liability and Surveyor Conduct

  • Independence: no financial interest in vessel, owner, or repairer; conflicts declared and avoided.

  • Reports reflect actual findings; falsification or omission is grounds for decertification and legal liability.

  • Confidentiality: information confidential to client and flag State unless disclosure required by law or safety.

  • Competence limits: do not certify work outside competence; refer to specialists.

  • Due diligence: verify documents and records independently; do not rely solely on owner-provided information.

  • Legal liability: negligence can lead to civil liability; fraud or gross negligence may lead to criminal liability.

  • Serious safety deficiencies reported to flag State/class even if owner objects.

  • No gifts or inducements that could influence judgment; maintain audit trail for decisions.

  • Professional indemnity insurance is common but does not replace ethical conduct.