CRE (ASQ) study plan
CRE · Give each week a clear focus.
8 weeks · About 6 hours per week
Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge) & Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge)
Define reliability, maintainability, and availability and distinguish them with original examples
Compute series, parallel, and k-out-of-n system reliability by hand for at least five configurations
Derive and apply the exponential, Weibull, and normal reliability functions to sample problems
Interpret hazard rate shapes and map them to bathtub-curve phases
Your checkpoint
A one-page formula sheet plus 15 solved system-reliability problems with worked steps
Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge) & Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge)
Build a reliability block diagram for a multi-subsystem product and reduce it to an equivalent single block
Apply parts-count and stress-strength prediction methods to estimate subsystem MTBF
Construct a Weibull probability plot from a small failure dataset and estimate beta and eta
Calculate confidence intervals for MTBF using time-terminated and failure-terminated test data
Your checkpoint
A worked prediction report comparing two prediction methods against a plotted dataset, with confidence bounds
Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Design and Development for Reliability (per ASQ CRE Body of Knowledge)
Design a reliability demonstration test and compute the required sample size and test time
Distinguish and apply sequential, fixed-duration, and accelerated life test approaches
Perform degradation analysis on a simulated wear dataset and extrapolate a failure threshold
Select an acceleration model and justify the stress levels chosen
Your checkpoint
A test plan for one product that specifies sample size, stress levels, acceptance criteria, and analysis method
Design and Development for Reliability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)
Apply FMEA to a chosen subsystem, ranking at least ten failure modes by RPN and severity
Build a fault tree for a top event and compute its probability from basic-event estimates
Map reliability requirements into design specifications and allocate them across subsystems
Identify safety-critical failure modes and propose design mitigations for each
Your checkpoint
A completed FMEA worksheet plus a fault tree diagram with quantified top-event probability
Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)
Compute MTTR, inherent availability, and operational availability from given maintenance data
Distinguish preventive, predictive, and corrective maintenance and select the right strategy per failure mode
Perform a risk assessment using a hazard matrix and rank hazards by severity and likelihood
Analyze a standby redundant system's availability with repair and switchover considerations
Your checkpoint
An availability analysis for a repairable system showing MTTR, Ai, and Ao with stated assumptions
Reliability Management and Leadership (per ASQ CRE Body of Knowledge) & Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge)
Draft reliability program tasks mapped to product lifecycle phases
Define reliability metrics and acceptance thresholds for a program and justify each
Explain how reliability growth management and FRACAS support program decisions
Compare cost-of-reliability tradeoffs across design, test, and warranty scenarios
Your checkpoint
A one-page reliability program plan with metrics, phase tasks, and a growth-tracking approach
Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)
Analyze a mixed dataset to separate early-life, random, and wear-out failure populations
Apply root cause analysis tools to a recurring field failure scenario
Evaluate maintenance data to determine whether a preventive replacement interval is justified
Reconcile conflicting reliability, maintainability, and safety findings into one recommendation
Your checkpoint
An integrated failure investigation report with data plots, root cause, and a prioritized recommendation
Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge) & Reliability Management and Leadership (per ASQ CRE Body of Knowledge) & Design and Development for Reliability (per ASQ CRE Body of Knowledge) & Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge) & Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)
Complete two timed full-length practice exams under test conditions
Review every missed item and write a corrected explanation for each
Re-derive the ten formulas you missed most often from memory
Build a final weak-area checklist and schedule targeted review before exam day
Your checkpoint
A scored practice-exam log with error analysis and a one-page final review checklist
Milestones
Week 2: Score at least 70% on a self-made 20-question quiz covering domains 1 and 4, and correctly estimate Weibull parameters within 10% of the true values on a practice dataset
Week 4: Produce a complete FMEA and quantified fault tree for one subsystem and explain both to a peer or in writing without notes
Week 6: Score at least 75% on a mixed 30-question quiz spanning domains 2, 3, 6, and 7, and submit the reliability program plan
Week 8: Score at least 80% on both timed practice exams and show a declining error rate across all seven domains