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CRE (ASQ) study plan

CRE · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge) & Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge)

  • Define reliability, maintainability, and availability and distinguish them with original examples

  • Compute series, parallel, and k-out-of-n system reliability by hand for at least five configurations

  • Derive and apply the exponential, Weibull, and normal reliability functions to sample problems

  • Interpret hazard rate shapes and map them to bathtub-curve phases

Your checkpoint

A one-page formula sheet plus 15 solved system-reliability problems with worked steps

Week 2

Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge) & Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge)

  • Build a reliability block diagram for a multi-subsystem product and reduce it to an equivalent single block

  • Apply parts-count and stress-strength prediction methods to estimate subsystem MTBF

  • Construct a Weibull probability plot from a small failure dataset and estimate beta and eta

  • Calculate confidence intervals for MTBF using time-terminated and failure-terminated test data

Your checkpoint

A worked prediction report comparing two prediction methods against a plotted dataset, with confidence bounds

Week 3

Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Design and Development for Reliability (per ASQ CRE Body of Knowledge)

  • Design a reliability demonstration test and compute the required sample size and test time

  • Distinguish and apply sequential, fixed-duration, and accelerated life test approaches

  • Perform degradation analysis on a simulated wear dataset and extrapolate a failure threshold

  • Select an acceleration model and justify the stress levels chosen

Your checkpoint

A test plan for one product that specifies sample size, stress levels, acceptance criteria, and analysis method

Week 4

Design and Development for Reliability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)

  • Apply FMEA to a chosen subsystem, ranking at least ten failure modes by RPN and severity

  • Build a fault tree for a top event and compute its probability from basic-event estimates

  • Map reliability requirements into design specifications and allocate them across subsystems

  • Identify safety-critical failure modes and propose design mitigations for each

Your checkpoint

A completed FMEA worksheet plus a fault tree diagram with quantified top-event probability

Week 5

Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)

  • Compute MTTR, inherent availability, and operational availability from given maintenance data

  • Distinguish preventive, predictive, and corrective maintenance and select the right strategy per failure mode

  • Perform a risk assessment using a hazard matrix and rank hazards by severity and likelihood

  • Analyze a standby redundant system's availability with repair and switchover considerations

Your checkpoint

An availability analysis for a repairable system showing MTTR, Ai, and Ao with stated assumptions

Week 6

Reliability Management and Leadership (per ASQ CRE Body of Knowledge) & Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge)

  • Draft reliability program tasks mapped to product lifecycle phases

  • Define reliability metrics and acceptance thresholds for a program and justify each

  • Explain how reliability growth management and FRACAS support program decisions

  • Compare cost-of-reliability tradeoffs across design, test, and warranty scenarios

Your checkpoint

A one-page reliability program plan with metrics, phase tasks, and a growth-tracking approach

Week 7

Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)

  • Analyze a mixed dataset to separate early-life, random, and wear-out failure populations

  • Apply root cause analysis tools to a recurring field failure scenario

  • Evaluate maintenance data to determine whether a preventive replacement interval is justified

  • Reconcile conflicting reliability, maintainability, and safety findings into one recommendation

Your checkpoint

An integrated failure investigation report with data plots, root cause, and a prioritized recommendation

Week 8

Reliability Engineering Fundamentals (per ASQ CRE Body of Knowledge) & Reliability Management and Leadership (per ASQ CRE Body of Knowledge) & Design and Development for Reliability (per ASQ CRE Body of Knowledge) & Reliability Modeling and Prediction (per ASQ CRE Body of Knowledge) & Reliability Testing and Data Analysis (per ASQ CRE Body of Knowledge) & Maintainability, Maintenance, and Availability (per ASQ CRE Body of Knowledge) & Safety, Risk, and Failure Analysis (per ASQ CRE Body of Knowledge)

  • Complete two timed full-length practice exams under test conditions

  • Review every missed item and write a corrected explanation for each

  • Re-derive the ten formulas you missed most often from memory

  • Build a final weak-area checklist and schedule targeted review before exam day

Your checkpoint

A scored practice-exam log with error analysis and a one-page final review checklist

Milestones

Week 2: Score at least 70% on a self-made 20-question quiz covering domains 1 and 4, and correctly estimate Weibull parameters within 10% of the true values on a practice dataset

Week 4: Produce a complete FMEA and quantified fault tree for one subsystem and explain both to a peer or in writing without notes

Week 6: Score at least 75% on a mixed 30-question quiz spanning domains 2, 3, 6, and 7, and submit the reliability program plan

Week 8: Score at least 80% on both timed practice exams and show a declining error rate across all seven domains