Pancyprian TS Marine Mech. II study materials
Pancyprian TS Marine Mech. II study resources

Pancyprian TS Marine Mech. II study plan

Pancyprian TS Marine Mech. II · Give each week a clear focus.

8 weeks · About 6 hours per week

Week 1

Marine propulsion engines: diesel engine principles, construction, operation and performance

  • Sketch and label a sectional diagram of a four-stroke and a two-stroke crosshead diesel engine, marking piston, connecting rod, crosshead, stuffing box, scavenge ports, exhaust valve and bedplate.

  • Explain the thermodynamic sequence of the diesel cycle and relate indicated and brake mean effective pressure to power output using the standard formula.

  • Distinguish between direct reversing and uniflow-scavenged slow-speed engines and describe how each achieves reverse rotation.

  • Calculate specific fuel consumption and thermal efficiency from given power and fuel flow figures, showing all units.

Your checkpoint

One-page handwritten engine construction sheet plus five solved numerical problems on power, efficiency and specific fuel consumption with correct units.

Week 2

Marine propulsion engines: diesel engine principles, construction, operation and performance

  • Describe the function and failure modes of pistons, rings, liners, cylinder covers and bearings in large two-stroke engines.

  • Explain how scavenging and turbocharging interact, including air cooler and exhaust gas bypass arrangements.

  • Interpret a set of indicator diagrams and identify faults such as late injection, high back pressure or worn rings.

  • Describe starting-air, fuel and cooling requirements that influence engine load limits and manoeuvring performance.

Your checkpoint

A written fault-analysis of four given indicator-diagram symptoms, each with a stated cause and one corrective action.

Week 3

Engine systems: fuel injection, lubrication, cooling, starting, reversing and control systems

  • Trace the fuel oil path from bunker tank through settling, service and booster systems to the injector, naming every component.

  • Explain the operation of a jerk pump and a common-rail injection system, including timing and quantity control.

  • Describe the lubrication system of a trunk and a crosshead engine, including the role of the stuffing box and cylinder oil lubrication.

  • Explain the cooling systems for cylinder jackets, pistons and charge air, including expansion tank and de-aeration functions.

  • Describe the starting, reversing and control air circuitry and the interlocks that prevent unsafe manoeuvres.

Your checkpoint

A hand-drawn schematic of the complete fuel, lubricating and cooling circuits with all components labelled and flow directions arrowed.

Week 4

Auxiliary machinery: pumps, compressors, separators, heat exchangers, steering gear and deck machinery

  • Classify pumps by type and explain priming, cavitation, NPSH and the difference between positive displacement and centrifugal characteristics.

  • Describe the operating principle of a plate-type heat exchanger and how fouling is detected and corrected.

  • Explain the working of a centrifugal oil separator and the factors affecting separation quality.

  • Describe the hydraulic and electrical steering gear arrangements and the statutory testing requirements for steering gear.

  • Explain the operation of deck machinery such as windlass and mooring winches and their safety devices.

Your checkpoint

A comparison table of pumps, heat exchangers and separators with principle, typical fault and one remedy for each, plus a written steering gear test procedure.

Week 5

Ship electrical installations, automation, instrumentation and alarm systems & Maintenance, fault diagnosis, repair procedures and workshop technology

  • Explain the operation of an AC generator, its protection devices and the procedure for paralleling alternators.

  • Describe instrumentation for temperature, pressure and level measurement and interpret alarm and trip settings.

  • Apply a structured fault-finding method to a given engine room symptom and record evidence before disturbing equipment.

  • Describe workshop practices for measurement, alignment and torque, including the use of micrometers and feeler gauges.

  • Explain planned maintenance systems and how running hours and condition monitoring drive maintenance intervals.

Your checkpoint

A written fault-finding report on a supplied engine room scenario, following a logical step-by-step method with conclusions, plus a completed measurement exercise table.

Week 6

Ship construction, stability and damage control relevant to engine room operations

  • Describe hull structure, watertight subdivision, double bottoms and engine room boundaries, and explain their role in damage control.

  • Explain the basic terms of transverse and longitudinal stability, free surface effect and the effect of adding or shifting weight.

  • Describe the actions to take in the event of flooding in the engine room, including closing watertight doors and isolating systems.

  • Explain the purpose of bilge, ballast and emergency pumping arrangements and how they are operated in an emergency.

Your checkpoint

A damage control action plan for a flooding scenario in the engine room, listing the sequence of actions and the systems involved.

Week 7

Maritime safety, pollution prevention (MARPOL), occupational health and safety in the engine room

  • State the MARPOL Annexes and the specific requirements of Annex I and Annex VI relevant to engine room operations.

  • Describe the oil record book entries, oily water separator operation and the rules on discharging bilge water.

  • Identify the main occupational hazards in the engine room and the control measures for each, including enclosed space entry.

  • Describe fire prevention and firefighting in the engine room, including fixed systems and the use of the emergency stops.

  • Explain personal protective equipment requirements and the reporting of accidents on board.

Your checkpoint

A one-page engine room safety and pollution checklist covering oily water separator use, enclosed space entry and firefighting readiness.

Week 8

Maritime legislation, STCW requirements, watchkeeping and engine room administration

  • State the STCW watchkeeping requirements for engine room watches and the duties of the officer of the watch.

  • Describe the content and purpose of the engine room log book and the oil record book.

  • Explain the statutory surveys and certificates relevant to machinery and how the engine room prepares for them.

  • Describe the chain of command and the reporting procedures for defects and near misses.

  • Complete a timed revision pass over all eight domains using a written self-test.

Your checkpoint

A timed 40-question self-test across all domains, scored and reviewed with a written list of weak areas and a final revision plan.

Milestones

Week 2: Can produce a labelled engine construction diagram and explain four indicator-diagram faults without notes.

Week 4: Can draw the fuel, lubricating and cooling circuits and describe steering gear testing from memory.

Week 6: Can explain stability terms, damage control actions and emergency pumping arrangements in a written answer.

Week 8: Scores at least 70 percent on the timed 40-question self-test across all eight domains.